- Product Details
- Shipping and Returns
- The BPZ Promise
- Why Bulletproof Zone?
The Spartan Armor Systems Trauma Pad Set of Two consists of two non-ballistic micro-cellular urethane foam panels designed to sit between your hard armor plate and your body. Each pad significantly decreases backface deformation, dissipates impact energy transmitted through plate armor, and reduces the force that reaches the wearer's torso. Available in four size-and-cut combinations — 8x10 Shooters Cut, 10x12 High Mobility Cut, 10x12 Shooters Cut, and 11x14 Shooters Cut — with per-pad weights starting at 0.15 lbs and a 0.25-inch profile on the 8x10 variant.
Who this is for
- Plate armor wearers: anyone running hard armor plates who wants to reduce blunt force trauma and impact transmission without adding meaningful weight to their setup
- Extended-wear users: law enforcement officers, security professionals, and civilians who wear plate carriers for prolonged periods and need the added comfort and ergonomic improvement a foam backer provides
- New plate carrier builders: shooters assembling a first carrier kit who haven't yet selected a trauma pad and want a straightforward, correctly sized foam solution from the same manufacturer as their plates
Compatibility with parent armor
These trauma pads are sized to match common hard armor plate formats. The 8x10 Shooters Cut pairs with smaller accessory and side plate configurations. The 10x12 variants — available in both Shooters Cut and High Mobility Cut — fit the most widely used hard armor plate size in plate carriers. The 11x14 Shooters Cut accommodates larger plate formats. Each pad sits in the rear pocket of a standard plate carrier, between the plate and the plate backer panel, or directly against the body on the front chest side depending on carrier design. For fit confirmation on a specific carrier, contact us.
Function
Micro-cellular urethane foam absorbs and distributes impact energy over a larger surface area than the plate alone provides, reducing peak transmitted force to the torso after a ballistic impact. These pads are non-ballistic — they do not add any rated ballistic protection — but they directly address the risk of blunt force trauma that can occur even when a hard armor plate successfully stops a round. Beyond trauma mitigation, the foam increases day-to-day comfort and improves how the carrier sits and moves against the body. Each set includes two panels.
Specifications
- SKU: SAS-TP-KIT
- Material: Micro-cellular urethane foam
- Ballistic rating: Non-ballistic (trauma/comfort pad only)
- Set contents: Two panels
- Sizes available: 8x10 Shooters Cut, 10x12 High Mobility Cut, 10x12 Shooters Cut, 11x14 Shooters Cut
- Weight — 8x10 Shooters Cut: 0.15 lbs (0.06 kg) per panel
- Weight — 10x12 High Mobility Cut: 0.20 lbs (0.09 kg) per panel
- Weight — 10x12 Shooters Cut: 0.25 lbs (0.11 kg) per panel
- Weight — 11x14 Shooters Cut: 0.30 lbs (0.13 kg) per panel
- Thickness: 0.25 in (6.35 mm)
- Warranty: 5-year warranty against manufacturer defects
Frequently asked questions
What does this trauma pad work with?
It works with any hard armor plate carrier that has a plate pocket deep enough to accommodate an additional 0.25-inch foam layer behind the plate. The four size options cover the most common hard armor plate formats: 8x10, 10x12, and 11x14 in Shooters Cut, plus 10x12 in High Mobility Cut. If you're unsure whether a specific carrier accommodates the added thickness, contact us before ordering.
Is this pad NIJ-rated on its own?
No. These pads carry no ballistic rating. They are non-ballistic foam inserts designed exclusively to reduce blunt force trauma and improve comfort. They must be used in combination with a rated ballistic plate — they do not provide any independent protection against ballistic threats.
Does this add meaningful weight or bulk to my setup?
It adds both weight and thickness, but minimally. The heaviest option — the 11x14 Shooters Cut — weighs 0.30 lbs per pad, or 0.60 lbs for the set of two. Thickness adds 0.25 inches per pad. Most standard plate carriers accommodate this profile without requiring adjustment to cummerbund or shoulder strap settings.
Can I use this without a primary armor plate?
No. These pads have no standalone protective function. Without a hard armor plate in front of them, they provide no meaningful protection against ballistic or blunt impact threats. They are designed as a secondary component that pairs with a rated ballistic plate.
What size should I order?
Match the trauma pad size and cut to your plate. If you're running 10x12 Shooters Cut plates, order the 10x12 Shooters Cut pads. If your plates are 10x12 in a High Mobility profile, order the High Mobility Cut version. Mixing cuts or sizes reduces the pad's coverage and effectiveness. Contact us if you need help matching your plate spec to the right pad option.
What is the return and warranty policy?
These pads carry a 5-year warranty against manufacturer defects. Returns are accepted within 10 business days of product receipt. Shipping fees are non-refundable. Orders shipping to Puerto Rico require a direct phone order. Contact us for any warranty or return questions.
Bulletproof Zone will ship orders as soon as possible. For example, if you purchase three items, they will be shipped to you based on lead time and availability. This way you get as much of your order as soon as possible, which means that your order may come in separate packages, especially if you order products from different manufacturers.
We will bear the shipping cost for products returned because of product defect, misrepresentation, or false description. Afterward, we will initiate a full reimbursement should you decline an offer to replace the item with the same item of equal value and assured quality.
Order Confirmation:
As soon as you place your order with Bulletproof Zone, you will receive an order confirmation e-mail. This means that your order has been logged in our system and your credit card has been pre-authorized for the purchase. Afterward, we contact our suppliers to confirm the availability of the product you are ordering for immediate shipment. If your item is on backorder or unavailable, we will cancel the pre-authorization and duly inform you via e-mail.
Order Shipment:
Orders are shipped within five business days from the date of your order unless specified otherwise on the product page. The product page will contain the most accurate estimate on shipping and lead times. Shipping and lead times provided on the product page are our best estimates based various factors including order volume, information from our manufacturer, raw material fluctuations, etc., and may vary due to these factors.
You will receive an email containing the tracking information of your order after the order has been shipped to your location. If you do not receive tracking information from us within seven business days of the lead time specified on the product page, feel free to follow up with us at orders@bulletproofzone.com.
Bulletproof Zone is not responsible for lost or stolen packages. A tracking number will be provided when the package is shipped. It is the buyer’s responsibility to provide a safe place to receive mail. Once an item has been marked as delivered by the carrier, the seller is not responsible should that item go missing.
Some of our products are carried by manufacturers in various countries. Due to the nature and cost of the products that Bulletproof Zone sells, you may be charged additional import duties upon delivery. Our support team can help in investigating abnormally high import duty charges but we are unable to cover the cost of any import duties.
Damages:
We take full responsibility for any obvious damage to your product caused by wrong packaging or delivering an already defective product. Please inspect the packaging of your item(s) when they arrive, if you notice any damage, you should document it when signing for delivery. If the item(s) contained in the package arrives damaged, please send photos to support@bulletproofzone.com, and we will process an insurance claim on your behalf.
Returns and Cancellation Policy:
We back all our products with a customer satisfaction guarantee, so we created a fair return and cancellation policy.
All sales are final. No Refunds, No Cancellations. In most cases, once the order is processed, it is final and not cancellable. We may allow exceptions due to an order error or wish to return your order after delivery for any reason other than a product defect or misrepresentation. Any cancellation request is subject to an administration and cancellation fee equal to 10% of your order with a minimum of $35, whether order shipment is successful or not.
All sales are final on all closeout items and for custom manufactured bulletproof clothing once the manufacturing process has begun or not returnable unless there is a product defect or misrepresentation. Applicable to brands such as MC Armor, Israel Catalog, BulletBlocker, Tacticon Armament, Wonder Hoodie, and others.
Before returning any product, you MUST obtain a return authorization from our customer service representative. We can only process AUTHORIZED returns for items.
To make a Return or Exchange:
- Obtain authorization for return or exchange by emailing us at support@bulletproofzone.com explaining the reason for the return or exchange.
- Please use or indicate your order number as attention
Return or exchanges request submission must be within 14 calendar days upon receipt of shipment unless noted otherwise on the product description page. Your return must be in original packaging and unused.
We encourage using USPS flat-rate shipping in returning products to receive a shipping expense refund. Buyers must ensure all returned parcels delivery receipt AND signature confirmation. We highly recommend insuring your parcel as we cannot issue a refund for an item that we do not receive back should it get lost/damaged during transit.
Refunds:
Should an item be returned because it was defective, misrepresented, not as described, etc., Bulletproof Zone will issue a full refund and will reimburse the customer for all shipping expenses associated with the return.
Please allow 5-10 business days from the time the item is received to process a refund. Refunds will only be issued to the original credit card that you use when placing your order.
We stand behind our products 100%!
By purchasing any of our items, the buyer certifies they have read and agree to our shipping, return, and privacy policies.
The Bulletproof Zone Promise
When you buy body armor, you're buying your safety. We don't take that lightly. Here's what every order from Bulletproof Zone includes.
1. Authorized dealer of every brand we carry
Every plate, vest, and carrier we ship comes from the manufacturer directly to our warehouse. We don't sell gray-market product, surplus, or returns. That means factory-fresh stock, the full manufacturer warranty, and real after-sale support — the kind only an authorized dealer can offer.
We maintain authorized-dealer relationships with America's leading body armor brands, including Spartan Armor Systems, AR500 Armor, RMA Defense, Shellback Tactical, Caliber Armor, DFNDR Armor, Protection Group Denmark, BulletSafe, BulletBlocker, and over 40 more.
2. Best price, guaranteed
If you find a lower price at another authorized dealer of the same product within six months of your purchase, we'll refund the difference.
Why the "authorized dealer" requirement? Because gray-market and surplus armor may not be genuine, may have a compromised supply chain, and almost never comes with a manufacturer warranty. We won't price-match against products that may not actually protect you.
3. Free fitment consultation
Body armor only protects you if it fits. Email us a photo and your measurements before you order, and one of our specialists will help you size your carrier and plates correctly — at no charge, no obligation.
4. Trusted by thousands of customers
Bulletproof Zone has been a trusted authorized dealer of America's leading body armor manufacturers for over five years. We have over 4,000 verified Trustpilot reviews from real customers across all 50 states.
Price Match Guarantee — Terms
- You must have purchased the item from our website before requesting the price match.
- Discounted items and "free with purchase" items are not eligible.
- The item must be in stock on the competitor's website at the time of your request.
- The price match is valid for six months from the date of your purchase.
- The competitor must be an authorized dealer of the product. Auction sites (eBay, Overstock), discounters, and gray-market resellers do not qualify.
- The competitor must operate an online store. Brick-and-mortar-only retailers do not qualify.
- Price match applies to the item price plus shipping. Sales tax is excluded.
To request a price match, email us a link to the product on our site and the same product on the competitor's site within six months of purchase. We'll process the refund.
Why Bulletproof Zone?
At Bulletproof Zone, we are passionate about protecting lives. Every piece from our catalog is designed and rigorously tested to provide the highest quality of protection you need from firearms, explosives or even close quarters combat.
We’ve partnered with various manufacturers that operate within the United States under a strict set of guidelines both on a national and corporate level so that when you shop with us, you will be able to select from the highest quality body armor, ballistic plates and tactical gear available on the market.
Whether you are a military service member looking to find your own gear, a professional that operates in the security field, or an avid firearms enthusiast that capitalizes the importance of safety when shooting, our tactical gear will provide you the level of protection you need.
Any questions or concerns? Please call us at (408)-909-4938 or email us at support@bulletproofzone.com and a member of our professional support team will be in touch with you as soon as possible.
