Spartan Armor AR550 Level III+ Steel Body Armor and Legion Gen 2 Plate Carrier Package

***Estimated Delivery: 2-4 weeks

The Spartan Armor Systems AR550 Level III+ Steel Body Armor and Legion Gen 2 Plate Carrier Package combines two 11" x 14" AR550 rifle-rated steel body armor plates with the Legion Gen 2 PALS plate carrier in a single purchase. The AR550 plates are manufactured entirely in the USA from American steel, carry a Special Threat Rating at Level III+, and are available in Base Coat and Full Coat variants. The Legion Gen 2 carrier is built from 1000d polyester, accommodates 10" x 12", 11" x 14", and 9.5" x 12.5" Medium ESAPI plates, and sizes from Medium through 4XL. Side plates are not included and must be added separately.

Who this is for

  • Law enforcement officers: needing rifle-rated steel plate protection in a fully adjustable, MOLLE-compatible carrier they can configure for duty loadouts
  • Military personnel and veterans: who want a proven American-made steel plate system with a carrier that accepts side plates for expanded coverage
  • Responsible civilians: building a complete rifle-threat protection setup and want plates and carrier sourced and delivered as a matched package

Ballistic performance

AR550 steel is a harder alloy than the more common AR500, and that added hardness translates to a Special Threat Rating at Level III+. This designation covers a broader range of rifle threats than standard NIJ Level III. The plates are produced entirely in the USA from American steel.

Two coating options are available for the 11" x 14" Shooters Cut in both Single Curve and Advanced Triple Curve (ATC) geometries. The Base Coat variant weighs 9 lbs 15 oz (4.51 kg) at 0.25" (6.35 mm) thickness. The Full Coat variant weighs 11 lbs (4.99 kg) at 0.5" (12.7–15.2 mm) thickness. The Full Coat's thicker build-up reduces spall and fragmentation risk compared to the Base Coat.

AR550 plate specifications by variant

Variant Weight Thickness
11" x 14" Base Coat 9 lbs 15 oz (4.51 kg) 0.25" (6.35 mm)
11" x 14" Full Coat 11 lbs (4.99 kg) 0.5" (12.7–15.2 mm)

Plate compatibility and cut geometry

Both plate variants ship in Shooters Cut. Single Curve and Advanced Triple Curve (ATC) geometries are available; the weight and thickness specifications are identical between the two curve options. The 11" x 14" format seats directly into the Legion Gen 2's front and rear plate pockets. Shooters Cut geometry offers the widest range of carrier compatibility and provides better shoulder mobility than SAPI Cut at the same plate size.

Legion Gen 2 plate carrier

The Legion Gen 2 is a PALS-webbing plate carrier built from 1000d polyester. Its dual-pocket design accepts 10" x 12", 11" x 14", and 9.5" x 12.5" Medium ESAPI plates. The removable cummerbund carries 6" x 6" or 6" x 8" side plates and disconnects from the carrier via Maglocks for quick on/off. An adjustable internal buckle system lets the carrier dial in to the wearer's torso length, while anti-slip shoulder padding keeps the carrier seated under load. Elevated mesh lining runs behind the plate pockets for airflow. A YKK-zippered admin pouch and rear drag handle round out the feature set. The carrier runs from Medium through 4XL.

Specifications

  • Package includes: Two AR550 11" x 14" Shooters Cut steel body armor plates + Legion Gen 2 plate carrier
  • Threat rating: Special Threat Rated Level III+
  • Plate material: AR550 American steel, manufactured in the USA
  • Plate cut: Shooters Cut
  • Plate curve options: Single Curve or Advanced Triple Curve (ATC)
  • 11" x 14" Base Coat weight: 9 lbs 15 oz (4.51 kg)
  • 11" x 14" Base Coat thickness: 0.25" (6.35 mm)
  • 11" x 14" Full Coat weight: 11 lbs (4.99 kg)
  • 11" x 14" Full Coat thickness: 0.5" (12.7–15.2 mm)
  • Carrier fabric: 1000d polyester
  • Carrier plate pocket sizes: 10" x 12", 11" x 14", 9.5" x 12.5" Medium ESAPI
  • Side plate compatibility (cummerbund): 6" x 6" and 6" x 8" (side plates sold separately)
  • Carrier size range: Medium through 4XL
  • Carrier features: Removable cummerbund with Maglocks, adjustable internal buckle, anti-slip shoulder padding, elevated mesh lining, YKK admin pouch, rear drag handle
  • Warranty: 5-year warranty against manufacturer defects
  • SKU: SAS-AR550PKG-LEGION

Fit and carrier compatibility

The Legion Gen 2 is sized Medium through 4XL and uses an internal buckle system for torso-length adjustment. The cummerbund is removable and adjusts independently. The carrier accepts 10" x 12" and 11" x 14" plates — the 11" x 14" AR550 plates included in this package drop straight in. If you carry soft armor backers behind your hard plates, contact us to confirm backer thickness compatibility before ordering.

Frequently asked questions

What is the difference between Base Coat and Full Coat on the AR550?

Base Coat is the lighter option at 9 lbs 15 oz per plate and 0.25" thick, with a thinner fragmentation-mitigating coating. Full Coat weighs 11 lbs per plate and runs 0.5" thick; the heavier build-up further reduces spall and fragmentation off the steel face. If you spend extended time in the carrier, the weight difference matters. If maximum fragmentation mitigation is the priority, Full Coat is the better choice.

What is the difference between Single Curve and Advanced Triple Curve (ATC)?

Single Curve bends on one axis and seats flat against a straight torso profile. Advanced Triple Curve (ATC) contours on three axes for a closer fit against the natural curve of the chest and back. Both options carry identical weight and thickness specs for the AR550. ATC typically improves long-wear comfort and stability under movement. Neither curve option affects the threat rating.

Are side plates included in this package?

No. The package includes two AR550 11" x 14" front and rear plates plus the Legion Gen 2 carrier. The cummerbund pockets accept 6" x 6" or 6" x 8" side plates, which must be selected and added separately using the variant options on this page.

What plate sizes fit in the Legion Gen 2 beyond the included 11" x 14" plates?

The Legion Gen 2's front and rear pockets accept 10" x 12", 11" x 14", and 9.5" x 12.5" Medium ESAPI plates in Shooters Cut or compatible geometries. The removable cummerbund pockets are sized for 6" x 6" or 6" x 8" side plates.

What is the warranty on this package?

The AR550 plates and the Legion Gen 2 carrier both carry a 5-year warranty against manufacturer defects. Returns are accepted within 10 business days of receipt. Shipping fees are non-refundable. Steel body armor can be returned; ceramic body armor cannot. For orders shipping to Puerto Rico, contact us to place the order directly.

Can this package be shipped to my state?

This package cannot be shipped to New York or Connecticut due to state body armor restrictions. It is subject to US export regulations. Under 18 U.S.C. § 931, anyone with a federal felony conviction for a crime of violence is prohibited from purchasing or possessing body armor.

 

Bulletproof Zone will ship orders as soon as possible. For example, if you purchase three items, they will be shipped to you based on lead time and availability. This way you get as much of your order as soon as possible, which means that your order may come in separate packages, especially if you order products from different manufacturers.

We will bear the shipping cost for products returned because of product defect, misrepresentation, or false description. Afterward, we will initiate a full reimbursement should you decline an offer to replace the item with the same item of equal value and assured quality.

Order Confirmation:

As soon as you place your order with Bulletproof Zone, you will receive an order confirmation e-mail. This means that your order has been logged in our system and your credit card has been pre-authorized for the purchase. Afterward, we contact our suppliers to confirm the availability of the product you are ordering for immediate shipment. If your item is on backorder or unavailable, we will cancel the pre-authorization and duly inform you via e-mail.

Order Shipment:

Orders are shipped within five business days from the date of your order unless specified otherwise on the product page. The product page will contain the most accurate estimate on shipping and lead times. Shipping and lead times provided on the product page are our best estimates based various factors including order volume, information from our manufacturer, raw material fluctuations, etc., and may vary due to these factors. 

You will receive an email containing the tracking information of your order after the order has been shipped to your location. If you do not receive tracking information from us within seven business days of the lead time specified on the product page, feel free to follow up with us at orders@bulletproofzone.com.

 

Bulletproof Zone is not responsible for lost or stolen packages. A tracking number will be provided when the package is shipped. It is the buyer’s responsibility to provide a safe place to receive mail. Once an item has been marked as delivered by the carrier, the seller is not responsible should that item go missing. 

Some of our products are carried by manufacturers in various countries. Due to the nature and cost of the products that Bulletproof Zone sells, you may be charged additional import duties upon delivery. Our support team can help in investigating abnormally high import duty charges but we are unable to cover the cost of any import duties.

Damages:

We take full responsibility for any obvious damage to your product caused by wrong packaging or delivering an already defective product. Please inspect the packaging of your item(s) when they arrive, if you notice any damage, you should document it when signing for delivery. If the item(s) contained in the package arrives damaged, please send photos to support@bulletproofzone.com, and we will process an insurance claim on your behalf. 

Returns and Cancellation Policy:

We back all our products with a customer satisfaction guarantee, so we created a fair return and cancellation policy.

All sales are final. No Refunds, No Cancellations. In most cases, once the order is processed, it is final and not cancellable. We may allow exceptions due to an order error or wish to return your order after delivery for any reason other than a product defect or misrepresentation. Any cancellation request is subject to an administration and cancellation fee equal to 10% of your order with a minimum of $35, whether order shipment is successful or not. 

 

All sales are final on all closeout items and for custom manufactured bulletproof clothing once the manufacturing process has begun or not returnable unless there is a product defect or misrepresentation. Applicable to brands such as MC Armor, Israel Catalog, BulletBlocker, Tacticon Armament, Wonder Hoodie, and others. 

Before returning any product, you MUST obtain a return authorization from our customer service representative. We can only process AUTHORIZED returns for items.

To make a Return or Exchange: 

  • Obtain authorization for return or exchange by emailing us at support@bulletproofzone.com explaining the reason for the return or exchange.
  • Please use or indicate your order number as attention

Return or exchanges request submission must be within 14 calendar days upon receipt of shipment unless noted otherwise on the product description page.  Your return must be in original packaging and unused.

We encourage using USPS flat-rate shipping in returning products to receive a shipping expense refund. Buyers must ensure all returned parcels delivery receipt AND signature confirmation. We highly recommend insuring your parcel as we cannot issue a refund for an item that we do not receive back should it get lost/damaged during transit.

Refunds:

Should an item be returned because it was defective, misrepresented, not as described, etc., Bulletproof Zone will issue a full refund and will reimburse the customer for all shipping expenses associated with the return.

Please allow 5-10 business days from the time the item is received to process a refund. Refunds will only be issued to the original credit card that you use when placing your order.

We stand behind our products 100%!

By purchasing any of our items, the buyer certifies they have read and agree to our shipping, return, and privacy policies.

The Bulletproof Zone Promise

When you buy body armor, you're buying your safety. We don't take that lightly. Here's what every order from Bulletproof Zone includes.

1. Authorized dealer of every brand we carry

Every plate, vest, and carrier we ship comes from the manufacturer directly to our warehouse. We don't sell gray-market product, surplus, or returns. That means factory-fresh stock, the full manufacturer warranty, and real after-sale support — the kind only an authorized dealer can offer.

We maintain authorized-dealer relationships with America's leading body armor brands, including Spartan Armor Systems, AR500 Armor, RMA Defense, Shellback Tactical, Caliber Armor, DFNDR Armor, Protection Group Denmark, BulletSafe, BulletBlocker, and over 40 more.

2. Best price, guaranteed

If you find a lower price at another authorized dealer of the same product within six months of your purchase, we'll refund the difference.

Why the "authorized dealer" requirement? Because gray-market and surplus armor may not be genuine, may have a compromised supply chain, and almost never comes with a manufacturer warranty. We won't price-match against products that may not actually protect you.

3. Free fitment consultation

Body armor only protects you if it fits. Email us a photo and your measurements before you order, and one of our specialists will help you size your carrier and plates correctly — at no charge, no obligation.

4. Trusted by thousands of customers

Bulletproof Zone has been a trusted authorized dealer of America's leading body armor manufacturers for over five years. We have over 4,000 verified Trustpilot reviews from real customers across all 50 states.

Price Match Guarantee — Terms

  • You must have purchased the item from our website before requesting the price match.
  • Discounted items and "free with purchase" items are not eligible.
  • The item must be in stock on the competitor's website at the time of your request.
  • The price match is valid for six months from the date of your purchase.
  • The competitor must be an authorized dealer of the product. Auction sites (eBay, Overstock), discounters, and gray-market resellers do not qualify.
  • The competitor must operate an online store. Brick-and-mortar-only retailers do not qualify.
  • Price match applies to the item price plus shipping. Sales tax is excluded.

To request a price match, email us a link to the product on our site and the same product on the competitor's site within six months of purchase. We'll process the refund.

Why Bulletproof Zone?

At Bulletproof Zone, we are passionate about protecting lives. Every piece from our catalog is designed and rigorously tested to provide the highest quality of protection you need from firearms, explosives or even close quarters combat.

We’ve partnered with various manufacturers that operate within the United States under a strict set of guidelines both on a national and corporate level so that when you shop with us, you will be able to select from the highest quality body armor, ballistic plates and tactical gear available on the market.

Whether you are a military service member looking to find your own gear, a professional that operates in the security field, or an avid firearms enthusiast that capitalizes the importance of safety when shooting, our tactical gear will provide you the level of protection you need.

Any questions or concerns? Please call us at (408)-909-4938 or email us at support@bulletproofzone.com and a member of our professional support team will be in touch with you as soon as possible.

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