Spartan Armor AR500 Level III Steel Body Armor Plate Legion Gen 2 Package

***Estimated Delivery: 2-4 weeks

The Spartan Armor Systems AR500 Level III Steel Body Armor and Legion Gen 2 Plate Carrier Package pairs two Spartan Omega AR500 11" x 14" Shooters Cut steel body armor plates with the Legion Gen 2 PALS plate carrier. The plates are formed from 0.25" lab-certified AR500 ballistic-grade steel sourced from USA steel mills and meet NIJ Standard-0101.06 Level III rifle protection. The Legion Gen 2 carrier accepts 10" x 12", 11" x 14", and 9.5" x 12.5" Medium ESAPI plates, runs from size Medium through 4XL, and ships ready to wear. Optional 6" x 6" or 6" x 8" AR500 side plates can be added through the variant selector.

Who this is for

  • Home defenders and range shooters who want a complete, ready-to-deploy rifle-rated armor solution without sourcing plates and a carrier separately.
  • Security professionals who need a full-coverage, adjustable platform — Medium through 4XL — that can be fitted across a wide range of body types.
  • Budget-conscious buyers who want NIJ Standard-0101.06 Level III protection in a bundled package priced below the cost of purchasing each component individually.

Ballistic performance

The Spartan Omega AR500 plates are constructed from 0.25" BODY ARMOR 10 thick, lab-certified AR500 ballistic-grade steel. AR500 steel at this thickness meets NIJ Standard-0101.06 Level III, which covers six-round multi-hit performance against 7.62x51 NATO M80 ball at 2,780 fps and 5.56x45 M193 ball at 3,068 fps, among other Level III threat rounds. The Base Coat variant ships at 0.25" total thickness. The Full Coat variant adds a polymer spall and fragmentation mitigation coating that brings total thickness to 0.5"–0.6".

Each plate ships in Shooters Cut. The Single Curve (SC) and Advanced Triple Curve (ATC) variants share the same ballistic specifications — the curve designation affects ergonomic fit only, not the threat rating. Side plates available through the variant selector are AR500 steel built to the same material standard.

Plate cut and carrier compatibility

The included 11" x 14" plates ship in Shooters Cut. The Legion Gen 2 carrier's dual-pocket design also accepts 10" x 12" and 9.5" x 12.5" Medium ESAPI plates, so upgrading or swapping to different plate sizes is straightforward. The removable cummerbund holds 6" x 6" or 6" x 8" side plates in its integrated pockets — sold separately via the variant selector on this listing.

Legion Gen 2 plate carrier

The Legion Gen 2 carrier is constructed from 1000-denier polyester. The cummerbund is fully removable and connects with Maglocks for fast on/off. An adjustable internal buckle system lets the carrier be dialed in across chest sizes from Medium to 4XL. Anti-slip shoulder padding reduces load shift during movement, and an elevated mesh back panel promotes airflow. A YKK-zippered admin pouch sits on the front panel, and a rear drag handle is integrated into the shell. PALS webbing runs across the front, back, and cummerbund for accessory attachment.

Specifications

  • Package includes: Legion Gen 2 plate carrier + two Spartan Omega AR500 11" x 14" Shooters Cut steel body armor plates
  • NIJ standard: NIJ Standard-0101.06 Level III
  • Plate material: Lab-certified AR500 ballistic-grade steel, sourced from USA steel mills
  • Plate thickness (Base Coat): 0.25" (6.35 mm)
  • Plate thickness (Full Coat): 0.5"–0.6" (12.7–15.2 mm)
  • Plate weight — 11" x 14" Base Coat: 10 lbs 1 oz (4.56 kg) per plate
  • Plate weight — 11" x 14" Full Coat: 11 lbs 6 oz (5.16 kg) per plate
  • Plate cut: Shooters Cut; available in Single Curve (SC) and Advanced Triple Curve (ATC)
  • Carrier accepted plate sizes: 10" x 12", 11" x 14", 9.5" x 12.5" Medium ESAPI
  • Carrier side plate pockets: 6" x 6" and 6" x 8" (cummerbund-integrated)
  • Carrier fabric: 1000-denier polyester
  • Carrier size range: Medium–4XL
  • Carrier features: Removable Maglock cummerbund, YKK zippered admin pouch, rear drag handle, anti-slip shoulder padding, elevated mesh back, PALS webbing
  • Warranty: 5-year warranty against manufacturer defects
  • Optional add-on: Spartan Omega AR500 steel side plates (6" x 6" or 6" x 8"), selectable via variant options

Fit and carrier compatibility

The Legion Gen 2 carrier's internal buckle system adjusts across a Medium-to-4XL size range, accommodating a wide spread of chest and torso dimensions. The cummerbund is removable when side plate coverage is not needed or to reduce carried weight. For fit confirmation on a specific chest measurement, contact us before ordering.

Frequently asked questions

What plate sizes does the Legion Gen 2 carrier accept?

The carrier accepts 10" x 12", 11" x 14", and 9.5" x 12.5" Medium ESAPI plates in the main front and rear pockets. The removable cummerbund pockets hold 6" x 6" or 6" x 8" side plates. This package ships with two 11" x 14" plates installed.

What is the difference between Single Curve and Advanced Triple Curve (ATC)?

Both curve options meet the same NIJ Standard-0101.06 Level III specification — the ballistic performance is identical. Single Curve plates have a single horizontal bend; ATC plates contour along both horizontal and vertical axes for a closer fit against the torso. The weight and thickness specifications listed in the spec chart apply equally to both.

What is the difference between Base Coat and Full Coat?

Base Coat plates ship at 0.25" thickness and 10 lbs 1 oz per 11" x 14" plate. Full Coat plates add a polymer coating that mitigates spall and fragmentation, bringing total thickness to 0.5"–0.6" and weight to 11 lbs 6 oz per plate. The Full Coat coating significantly reduces fragmentation risks that bare steel plates can produce upon bullet impact.

Does this package include side plates?

No. The two 11" x 14" front and rear plates are included. Side plates are sold separately and must be added using the variant selector on this listing. The Legion Gen 2 cummerbund has integrated pockets for 6" x 6" or 6" x 8" side plates when purchased.

What is the warranty on this package?

The package carries a 5-year warranty against manufacturer defects.

Can this package be shipped to my state?

This package cannot be shipped to New York or Connecticut due to state body armor restrictions. It is subject to US export regulations. Under 18 U.S.C. § 931, anyone with a federal felony conviction for a crime of violence is prohibited from purchasing or possessing body armor.

 

Bulletproof Zone will ship orders as soon as possible. For example, if you purchase three items, they will be shipped to you based on lead time and availability. This way you get as much of your order as soon as possible, which means that your order may come in separate packages, especially if you order products from different manufacturers.

We will bear the shipping cost for products returned because of product defect, misrepresentation, or false description. Afterward, we will initiate a full reimbursement should you decline an offer to replace the item with the same item of equal value and assured quality.

Order Confirmation:

As soon as you place your order with Bulletproof Zone, you will receive an order confirmation e-mail. This means that your order has been logged in our system and your credit card has been pre-authorized for the purchase. Afterward, we contact our suppliers to confirm the availability of the product you are ordering for immediate shipment. If your item is on backorder or unavailable, we will cancel the pre-authorization and duly inform you via e-mail.

Order Shipment:

Orders are shipped within five business days from the date of your order unless specified otherwise on the product page. The product page will contain the most accurate estimate on shipping and lead times. Shipping and lead times provided on the product page are our best estimates based various factors including order volume, information from our manufacturer, raw material fluctuations, etc., and may vary due to these factors. 

You will receive an email containing the tracking information of your order after the order has been shipped to your location. If you do not receive tracking information from us within seven business days of the lead time specified on the product page, feel free to follow up with us at orders@bulletproofzone.com.

 

Bulletproof Zone is not responsible for lost or stolen packages. A tracking number will be provided when the package is shipped. It is the buyer’s responsibility to provide a safe place to receive mail. Once an item has been marked as delivered by the carrier, the seller is not responsible should that item go missing. 

Some of our products are carried by manufacturers in various countries. Due to the nature and cost of the products that Bulletproof Zone sells, you may be charged additional import duties upon delivery. Our support team can help in investigating abnormally high import duty charges but we are unable to cover the cost of any import duties.

Damages:

We take full responsibility for any obvious damage to your product caused by wrong packaging or delivering an already defective product. Please inspect the packaging of your item(s) when they arrive, if you notice any damage, you should document it when signing for delivery. If the item(s) contained in the package arrives damaged, please send photos to support@bulletproofzone.com, and we will process an insurance claim on your behalf. 

Returns and Cancellation Policy:

We back all our products with a customer satisfaction guarantee, so we created a fair return and cancellation policy.

All sales are final. No Refunds, No Cancellations. In most cases, once the order is processed, it is final and not cancellable. We may allow exceptions due to an order error or wish to return your order after delivery for any reason other than a product defect or misrepresentation. Any cancellation request is subject to an administration and cancellation fee equal to 10% of your order with a minimum of $35, whether order shipment is successful or not. 

 

All sales are final on all closeout items and for custom manufactured bulletproof clothing once the manufacturing process has begun or not returnable unless there is a product defect or misrepresentation. Applicable to brands such as MC Armor, Israel Catalog, BulletBlocker, Tacticon Armament, Wonder Hoodie, and others. 

Before returning any product, you MUST obtain a return authorization from our customer service representative. We can only process AUTHORIZED returns for items.

To make a Return or Exchange: 

  • Obtain authorization for return or exchange by emailing us at support@bulletproofzone.com explaining the reason for the return or exchange.
  • Please use or indicate your order number as attention

Return or exchanges request submission must be within 14 calendar days upon receipt of shipment unless noted otherwise on the product description page.  Your return must be in original packaging and unused.

We encourage using USPS flat-rate shipping in returning products to receive a shipping expense refund. Buyers must ensure all returned parcels delivery receipt AND signature confirmation. We highly recommend insuring your parcel as we cannot issue a refund for an item that we do not receive back should it get lost/damaged during transit.

Refunds:

Should an item be returned because it was defective, misrepresented, not as described, etc., Bulletproof Zone will issue a full refund and will reimburse the customer for all shipping expenses associated with the return.

Please allow 5-10 business days from the time the item is received to process a refund. Refunds will only be issued to the original credit card that you use when placing your order.

We stand behind our products 100%!

By purchasing any of our items, the buyer certifies they have read and agree to our shipping, return, and privacy policies.

The Bulletproof Zone Promise

When you buy body armor, you're buying your safety. We don't take that lightly. Here's what every order from Bulletproof Zone includes.

1. Authorized dealer of every brand we carry

Every plate, vest, and carrier we ship comes from the manufacturer directly to our warehouse. We don't sell gray-market product, surplus, or returns. That means factory-fresh stock, the full manufacturer warranty, and real after-sale support — the kind only an authorized dealer can offer.

We maintain authorized-dealer relationships with America's leading body armor brands, including Spartan Armor Systems, AR500 Armor, RMA Defense, Shellback Tactical, Caliber Armor, DFNDR Armor, Protection Group Denmark, BulletSafe, BulletBlocker, and over 40 more.

2. Best price, guaranteed

If you find a lower price at another authorized dealer of the same product within six months of your purchase, we'll refund the difference.

Why the "authorized dealer" requirement? Because gray-market and surplus armor may not be genuine, may have a compromised supply chain, and almost never comes with a manufacturer warranty. We won't price-match against products that may not actually protect you.

3. Free fitment consultation

Body armor only protects you if it fits. Email us a photo and your measurements before you order, and one of our specialists will help you size your carrier and plates correctly — at no charge, no obligation.

4. Trusted by thousands of customers

Bulletproof Zone has been a trusted authorized dealer of America's leading body armor manufacturers for over five years. We have over 4,000 verified Trustpilot reviews from real customers across all 50 states.

Price Match Guarantee — Terms

  • You must have purchased the item from our website before requesting the price match.
  • Discounted items and "free with purchase" items are not eligible.
  • The item must be in stock on the competitor's website at the time of your request.
  • The price match is valid for six months from the date of your purchase.
  • The competitor must be an authorized dealer of the product. Auction sites (eBay, Overstock), discounters, and gray-market resellers do not qualify.
  • The competitor must operate an online store. Brick-and-mortar-only retailers do not qualify.
  • Price match applies to the item price plus shipping. Sales tax is excluded.

To request a price match, email us a link to the product on our site and the same product on the competitor's site within six months of purchase. We'll process the refund.

Why Bulletproof Zone?

At Bulletproof Zone, we are passionate about protecting lives. Every piece from our catalog is designed and rigorously tested to provide the highest quality of protection you need from firearms, explosives or even close quarters combat.

We’ve partnered with various manufacturers that operate within the United States under a strict set of guidelines both on a national and corporate level so that when you shop with us, you will be able to select from the highest quality body armor, ballistic plates and tactical gear available on the market.

Whether you are a military service member looking to find your own gear, a professional that operates in the security field, or an avid firearms enthusiast that capitalizes the importance of safety when shooting, our tactical gear will provide you the level of protection you need.

Any questions or concerns? Please call us at (408)-909-4938 or email us at support@bulletproofzone.com and a member of our professional support team will be in touch with you as soon as possible.

Customer Reviews

Based on 15 reviews
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C
Carl

Quality vest

T
Tim
Good fit

Fits good and fits my plates, thats all I need

K
Kyle
Extremely comfortable fit

I'll start this off by saying that I am a big guy, 6'1" around 260 and do not carry the best physique. HOWEVER, this system is incredibly comfortable, well formed and gives me the sense of security that so many of us desire. I would definitely recommend this product. The only reason that I did not give this 5 stars is because I have not been able
to test the integrity of the armor myself. I will say I ordered this on Friday and received it on Monday, blew my mind! One note, when you order this package you will receive a tracking number, obviously, but the plate carrier ships separately and will not be delivered on the same day as the plates! Overall I love this product and hope to do business with Spartan Armor Systems in the future!

C
Curtis
Excellent value!

The only draw back is the shoulder straps need more padding. Other than that, excellent quality, fast shipping, great price, and wonderful customer service!

m
monte699
Great for a big guy

I am a bigger guy this fits awesome , but coverage is incredible too. I called and discussed me and what I wanted and customer support was spot on.

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