- Product Details
- Shipping and Returns
- The BPZ Promise
- Why Bulletproof Zone?
The Rothco Kids Flightsuit is a full-coverage one-piece coverall for children, built from a 55% cotton / 45% polyester blend to deliver an authentic pilot look with the durability to handle active play. Eight pockets, adjustable fit features, and reinforced stitching make it suited to imaginative missions, costume events, and everyday wear. Available in Black, Olive Drab, and Khaki, in sizes XS through XL.
Built to Move With Them
The 55% cotton / 45% polyester fabric blend keeps the flightsuit soft against skin during extended wear while holding up to the climbing, running, and roughhousing that come with active play. Underarm vents add airflow where it counts, so the suit stays comfortable through longer sessions rather than turning into a heat trap.
Eight Pockets, Everything Organized
The Rothco Kids Flightsuit carries 8 pockets in total: 2 zippered slash chest pockets, a zippered utility pocket with a pen holder on the left sleeve, 4 zippered leg storage pockets, and 1 snap-button accessory pouch. That range of storage means props, small accessories, and mission-critical items all have a dedicated spot rather than getting stuffed into one general pocket.
Adjustable Fit, Easy On and Off
A two-way front zipper closure lets the suit go on and come off quickly, which matters at the end of a long costume event or play session. Adjustable waist tabs and hook-and-loop wrist cuffs allow the fit to be dialed in as kids grow, and bottom leg zippers make it easier to get the suit on and off over shoes. A hook-and-loop name tape holder adds a personalizing detail consistent with the aviation look.
Features
- Fabric: 55% cotton / 45% polyester blend with underarm vents
- Pockets: 8 total (2 zippered slash chest, 1 zippered sleeve utility with pen holder, 4 zippered leg, 1 snap-button accessory pouch)
- Closure: Two-way front zipper with bottom leg zippers for easy on/off
- Fit adjustments: Adjustable waist tabs and hook-and-loop wrist cuffs
- Name tape holder: Hook-and-loop panel for personalization
- Construction: Reinforced stitching throughout
Specifications
| Specification | Detail |
|---|---|
| Material | 55% Cotton / 45% Polyester |
| Sleeve type | Long sleeve |
| Pockets | 8 |
| Closures | Two-way front zipper, bottom leg zippers, snap-button pouch |
| Fit features | Adjustable waist tabs, hook-and-loop wrist cuffs, hook-and-loop name tape holder |
| Ventilation | Underarm vents |
| Colors available | Black, Olive Drab, Khaki |
| Sizes available | XS, S, M, L, XL |
| Weight (per variant) | 1.1 lb |
| Origin | China |
Who This Is For and Isn't
The Rothco Kids Flightsuit suits children who want an authentic aviation-style coverall for costume events, themed parties, Halloween, or imaginative play at home. The adjustable waist tabs and wrist cuffs give it some range across the XS–XL size run, and the reinforced construction holds up to active outdoor play rather than being a single-use costume piece.
This is a costume and play garment, not a flight suit rated for aviation or any occupational use. It carries no flame-resistance, ballistic, or protective rating of any kind. It is not designed for adult sizing.
Common Questions
What sizes does the Rothco Kids Flightsuit come in?
The Rothco Kids Flightsuit is available in five sizes: XS, S, M, L, and XL. Adjustable waist tabs and hook-and-loop wrist cuffs allow some fit customization within each size. No children's size-to-age or size-to-measurement chart appears on the product page, so checking your child's measurements against a general kids' coverall size guide before ordering is advisable.
How many pockets does the flightsuit have, and what fits in them?
The Rothco Kids Flightsuit has 8 pockets in total: 2 zippered slash chest pockets, a zippered left-sleeve utility pocket with a pen holder, 4 zippered leg pockets, and 1 snap-button accessory pouch. The pockets are sized for small props, accessories, and similar items rather than large objects.
Is the flightsuit easy for kids to put on and take off independently?
The Rothco Kids Flightsuit uses a two-way front zipper closure and bottom leg zippers, which together make it straightforward to get on and off, including over shoes. Adjustable waist tabs and hook-and-loop wrist cuffs can be set once and left in place for repeated wear without re-adjusting each time.
What is the flightsuit made of, and how durable is it?
The Rothco Kids Flightsuit is made from a 55% cotton / 45% polyester blend with reinforced stitching throughout, intended to hold up through climbing, running, and active play rather than functioning as a single-use costume.
Can the flightsuit be used for Halloween or themed parties as well as everyday play?
Yes. The Rothco Kids Flightsuit is designed for both costume events such as Halloween and themed parties and for regular imaginative play at home. The durable construction and cotton-polyester fabric make it practical for repeated use beyond a single event.
Bulletproof Zone will ship orders as soon as possible. For example, if you purchase three items, they will be shipped to you based on lead time and availability. This way you get as much of your order as soon as possible, which means that your order may come in separate packages, especially if you order products from different manufacturers.
We will bear the shipping cost for products returned because of product defect, misrepresentation, or false description. Afterward, we will initiate a full reimbursement should you decline an offer to replace the item with the same item of equal value and assured quality.
Order Confirmation:
As soon as you place your order with Bulletproof Zone, you will receive an order confirmation e-mail. This means that your order has been logged in our system and your credit card has been pre-authorized for the purchase. Afterward, we contact our suppliers to confirm the availability of the product you are ordering for immediate shipment. If your item is on backorder or unavailable, we will cancel the pre-authorization and duly inform you via e-mail.
Order Shipment:
Orders are shipped within five business days from the date of your order unless specified otherwise on the product page. The product page will contain the most accurate estimate on shipping and lead times. Shipping and lead times provided on the product page are our best estimates based various factors including order volume, information from our manufacturer, raw material fluctuations, etc., and may vary due to these factors.
You will receive an email containing the tracking information of your order after the order has been shipped to your location. If you do not receive tracking information from us within seven business days of the lead time specified on the product page, feel free to follow up with us at orders@bulletproofzone.com.
Bulletproof Zone is not responsible for lost or stolen packages. A tracking number will be provided when the package is shipped. It is the buyer’s responsibility to provide a safe place to receive mail. Once an item has been marked as delivered by the carrier, the seller is not responsible should that item go missing.
Some of our products are carried by manufacturers in various countries. Due to the nature and cost of the products that Bulletproof Zone sells, you may be charged additional import duties upon delivery. Our support team can help in investigating abnormally high import duty charges but we are unable to cover the cost of any import duties.
Damages:
We take full responsibility for any obvious damage to your product caused by wrong packaging or delivering an already defective product. Please inspect the packaging of your item(s) when they arrive, if you notice any damage, you should document it when signing for delivery. If the item(s) contained in the package arrives damaged, please send photos to support@bulletproofzone.com, and we will process an insurance claim on your behalf.
Returns and Cancellation Policy:
We back all our products with a customer satisfaction guarantee, so we created a fair return and cancellation policy.
All sales are final. No Refunds, No Cancellations. In most cases, once the order is processed, it is final and not cancellable. We may allow exceptions due to an order error or wish to return your order after delivery for any reason other than a product defect or misrepresentation. Any cancellation request is subject to an administration and cancellation fee equal to 10% of your order with a minimum of $35, whether order shipment is successful or not.
All sales are final on all closeout items and for custom manufactured bulletproof clothing once the manufacturing process has begun or not returnable unless there is a product defect or misrepresentation. Applicable to brands such as MC Armor, Israel Catalog, BulletBlocker, Tacticon Armament, Wonder Hoodie, and others.
Before returning any product, you MUST obtain a return authorization from our customer service representative. We can only process AUTHORIZED returns for items.
To make a Return or Exchange:
- Obtain authorization for return or exchange by emailing us at support@bulletproofzone.com explaining the reason for the return or exchange.
- Please use or indicate your order number as attention
Return or exchanges request submission must be within 14 calendar days upon receipt of shipment unless noted otherwise on the product description page. Your return must be in original packaging and unused.
We encourage using USPS flat-rate shipping in returning products to receive a shipping expense refund. Buyers must ensure all returned parcels delivery receipt AND signature confirmation. We highly recommend insuring your parcel as we cannot issue a refund for an item that we do not receive back should it get lost/damaged during transit.
Refunds:
Should an item be returned because it was defective, misrepresented, not as described, etc., Bulletproof Zone will issue a full refund and will reimburse the customer for all shipping expenses associated with the return.
Please allow 5-10 business days from the time the item is received to process a refund. Refunds will only be issued to the original credit card that you use when placing your order.
We stand behind our products 100%!
By purchasing any of our items, the buyer certifies they have read and agree to our shipping, return, and privacy policies.
The Bulletproof Zone Promise
When you buy body armor, you're buying your safety. We don't take that lightly. Here's what every order from Bulletproof Zone includes.
1. Authorized dealer of every brand we carry
Every plate, vest, and carrier we ship comes from the manufacturer directly to our warehouse. We don't sell gray-market product, surplus, or returns. That means factory-fresh stock, the full manufacturer warranty, and real after-sale support — the kind only an authorized dealer can offer.
We maintain authorized-dealer relationships with America's leading body armor brands, including Spartan Armor Systems, AR500 Armor, RMA Defense, Shellback Tactical, Caliber Armor, DFNDR Armor, Protection Group Denmark, BulletSafe, BulletBlocker, and over 40 more.
2. Best price, guaranteed
If you find a lower price at another authorized dealer of the same product within six months of your purchase, we'll refund the difference.
Why the "authorized dealer" requirement? Because gray-market and surplus armor may not be genuine, may have a compromised supply chain, and almost never comes with a manufacturer warranty. We won't price-match against products that may not actually protect you.
3. Free fitment consultation
Body armor only protects you if it fits. Email us a photo and your measurements before you order, and one of our specialists will help you size your carrier and plates correctly — at no charge, no obligation.
4. Trusted by thousands of customers
Bulletproof Zone has been a trusted authorized dealer of America's leading body armor manufacturers for over five years. We have over 4,000 verified Trustpilot reviews from real customers across all 50 states.
Price Match Guarantee — Terms
- You must have purchased the item from our website before requesting the price match.
- Discounted items and "free with purchase" items are not eligible.
- The item must be in stock on the competitor's website at the time of your request.
- The price match is valid for six months from the date of your purchase.
- The competitor must be an authorized dealer of the product. Auction sites (eBay, Overstock), discounters, and gray-market resellers do not qualify.
- The competitor must operate an online store. Brick-and-mortar-only retailers do not qualify.
- Price match applies to the item price plus shipping. Sales tax is excluded.
To request a price match, email us a link to the product on our site and the same product on the competitor's site within six months of purchase. We'll process the refund.
Why Bulletproof Zone?
At Bulletproof Zone, we are passionate about protecting lives. Every piece from our catalog is designed and rigorously tested to provide the highest quality of protection you need from firearms, explosives or even close quarters combat.
We’ve partnered with various manufacturers that operate within the United States under a strict set of guidelines both on a national and corporate level so that when you shop with us, you will be able to select from the highest quality body armor, ballistic plates and tactical gear available on the market.
Whether you are a military service member looking to find your own gear, a professional that operates in the security field, or an avid firearms enthusiast that capitalizes the importance of safety when shooting, our tactical gear will provide you the level of protection you need.
Any questions or concerns? Please call us at (408)-909-4938 or email us at support@bulletproofzone.com and a member of our professional support team will be in touch with you as soon as possible.
