- Product Details
- Shipping and Returns
- The BPZ Promise
- Why Bulletproof Zone?
The Rothco Kids Flight Coverall with Patches is a full-body, long-sleeve flightsuit for children, styled after US Air Force pilot uniforms and built from a 55% cotton / 45% polyester blend. Four embroidered insignia patches, a two-way front zipper, and eight pockets give it the look and utility of an aviator suit scaled for everyday kid use. Available in sizes XS through XL.
Styled After the Real Thing
The Kids Flight Coverall is modeled after US Air Force flight suits, carrying four embroidered insignia patches that read as authentic at a glance. For costume events, themed parties, or Halloween, that detail makes the difference between a generic jumpsuit and a convincing aviator look. The olive drab colorway reinforces the military-flight aesthetic throughout.
Built to Move and Last
The 55% cotton / 45% polyester fabric blend keeps the coverall soft against skin during active play while holding up to repeated wear and washing. Underarm vents allow airflow during high-energy activity, and adjustable waist tabs let the fit be dialed in as kids grow. Hook-and-loop wrist cuffs and bottom leg zippers make getting the suit on and off straightforward without a struggle.
Eight Pockets for Props and Gear
The Kids Flight Coverall carries eight pockets in total: two zippered slash chest pockets, a zippered utility pocket with a pen holder on the left sleeve, four zippered leg storage pockets, and one snap-button accessory pouch. That storage layout mirrors the functional pocket arrangement of working flight suits, giving kids plenty of room for accessories, props, or whatever they decide needs carrying.
Features
- Fabric: 55% cotton / 45% polyester blend with underarm vents
- Patches: Four embroidered insignia patches styled after US Air Force flight suits
- Closure: Two-way front zipper with bottom leg zippers for easy on/off
- Fit adjustments: Adjustable waist tabs and hook-and-loop wrist cuffs
- Storage: Eight pockets total, including a sleeved utility pocket with pen holder and a snap-button accessory pouch
Specifications
| Spec | Detail |
|---|---|
| Material | 55% Cotton / 45% Polyester |
| Sleeve type | Long sleeve |
| Pockets | 8 (2 zippered chest, 1 sleeve utility with pen holder, 4 zippered leg, 1 snap-button pouch) |
| Closure | Two-way front zipper; bottom leg zippers |
| Fit features | Adjustable waist tabs; hook-and-loop wrist cuffs; underarm vents |
| Patches | 4 embroidered insignia patches |
| Color | Olive Drab |
| Sizes available | XS, S, M, L, XL |
| Size dimensions (back length / chest) | S: 42 in / 14 in | M: 48 in / 16 in | L: 54 in / 18 in | XL: 60 in / 20 in |
| Origin | China |
Who This Is For and Isn't
This coverall suits kids who want an aviator or military-pilot look for Halloween, costume events, themed parties, or imaginative everyday play. The adjustable waist tabs and range of sizes from XS to XL make it workable across a span of child sizes.
This is a costume and play garment, not a functional flight suit or protective gear of any kind. It offers no ballistic, flame, or impact protection. Dimensions are available for S through XL only; XS has no listed measurements.
Common Questions
What sizes does the Kids Flight Coverall come in, and how do I choose?
The Rothco Kids Flight Coverall is available in XS, S, M, L, and XL. Back length and chest measurements are: S (42 in back / 14 in chest), M (48 in back / 16 in chest), L (54 in back / 18 in chest), and XL (60 in back / 20 in chest). XS dimensions are not listed; when in doubt between sizes, contact us for guidance.
What are the patches on the coverall?
The Rothco Kids Flight Coverall includes four embroidered insignia patches styled after US Air Force flight suit patches.
How many pockets does the coverall have, and where are they?
The Kids Flight Coverall has eight pockets: two zippered slash chest pockets, one zippered utility pocket with a pen holder on the left sleeve, four zippered leg storage pockets, and one snap-button accessory pouch. That layout gives kids dedicated spots for props, small accessories, or anything else they want to carry.
Is this coverall easy for kids to put on and take off independently?
The Rothco Kids Flight Coverall features a two-way front zipper and bottom leg zippers, which together make donning and doffing straightforward. Adjustable waist tabs and hook-and-loop wrist cuffs let a parent or the child fine-tune the fit without tools or complicated fasteners.
Can this coverall be worn for outdoor play, or is it costume-only?
The Kids Flight Coverall is built from a 55% cotton / 45% polyester blend with underarm vents, making it comfortable for active outdoor play as well as costume use. It is a play and costume garment and does not provide any protective or technical performance function.
Bulletproof Zone will ship orders as soon as possible. For example, if you purchase three items, they will be shipped to you based on lead time and availability. This way you get as much of your order as soon as possible, which means that your order may come in separate packages, especially if you order products from different manufacturers.
We will bear the shipping cost for products returned because of product defect, misrepresentation, or false description. Afterward, we will initiate a full reimbursement should you decline an offer to replace the item with the same item of equal value and assured quality.
Order Confirmation:
As soon as you place your order with Bulletproof Zone, you will receive an order confirmation e-mail. This means that your order has been logged in our system and your credit card has been pre-authorized for the purchase. Afterward, we contact our suppliers to confirm the availability of the product you are ordering for immediate shipment. If your item is on backorder or unavailable, we will cancel the pre-authorization and duly inform you via e-mail.
Order Shipment:
Orders are shipped within five business days from the date of your order unless specified otherwise on the product page. The product page will contain the most accurate estimate on shipping and lead times. Shipping and lead times provided on the product page are our best estimates based various factors including order volume, information from our manufacturer, raw material fluctuations, etc., and may vary due to these factors.
You will receive an email containing the tracking information of your order after the order has been shipped to your location. If you do not receive tracking information from us within seven business days of the lead time specified on the product page, feel free to follow up with us at orders@bulletproofzone.com.
Bulletproof Zone is not responsible for lost or stolen packages. A tracking number will be provided when the package is shipped. It is the buyer’s responsibility to provide a safe place to receive mail. Once an item has been marked as delivered by the carrier, the seller is not responsible should that item go missing.
Some of our products are carried by manufacturers in various countries. Due to the nature and cost of the products that Bulletproof Zone sells, you may be charged additional import duties upon delivery. Our support team can help in investigating abnormally high import duty charges but we are unable to cover the cost of any import duties.
Damages:
We take full responsibility for any obvious damage to your product caused by wrong packaging or delivering an already defective product. Please inspect the packaging of your item(s) when they arrive, if you notice any damage, you should document it when signing for delivery. If the item(s) contained in the package arrives damaged, please send photos to support@bulletproofzone.com, and we will process an insurance claim on your behalf.
Returns and Cancellation Policy:
We back all our products with a customer satisfaction guarantee, so we created a fair return and cancellation policy.
All sales are final. No Refunds, No Cancellations. In most cases, once the order is processed, it is final and not cancellable. We may allow exceptions due to an order error or wish to return your order after delivery for any reason other than a product defect or misrepresentation. Any cancellation request is subject to an administration and cancellation fee equal to 10% of your order with a minimum of $35, whether order shipment is successful or not.
All sales are final on all closeout items and for custom manufactured bulletproof clothing once the manufacturing process has begun or not returnable unless there is a product defect or misrepresentation. Applicable to brands such as MC Armor, Israel Catalog, BulletBlocker, Tacticon Armament, Wonder Hoodie, and others.
Before returning any product, you MUST obtain a return authorization from our customer service representative. We can only process AUTHORIZED returns for items.
To make a Return or Exchange:
- Obtain authorization for return or exchange by emailing us at support@bulletproofzone.com explaining the reason for the return or exchange.
- Please use or indicate your order number as attention
Return or exchanges request submission must be within 14 calendar days upon receipt of shipment unless noted otherwise on the product description page. Your return must be in original packaging and unused.
We encourage using USPS flat-rate shipping in returning products to receive a shipping expense refund. Buyers must ensure all returned parcels delivery receipt AND signature confirmation. We highly recommend insuring your parcel as we cannot issue a refund for an item that we do not receive back should it get lost/damaged during transit.
Refunds:
Should an item be returned because it was defective, misrepresented, not as described, etc., Bulletproof Zone will issue a full refund and will reimburse the customer for all shipping expenses associated with the return.
Please allow 5-10 business days from the time the item is received to process a refund. Refunds will only be issued to the original credit card that you use when placing your order.
We stand behind our products 100%!
By purchasing any of our items, the buyer certifies they have read and agree to our shipping, return, and privacy policies.
The Bulletproof Zone Promise
When you buy body armor, you're buying your safety. We don't take that lightly. Here's what every order from Bulletproof Zone includes.
1. Authorized dealer of every brand we carry
Every plate, vest, and carrier we ship comes from the manufacturer directly to our warehouse. We don't sell gray-market product, surplus, or returns. That means factory-fresh stock, the full manufacturer warranty, and real after-sale support — the kind only an authorized dealer can offer.
We maintain authorized-dealer relationships with America's leading body armor brands, including Spartan Armor Systems, AR500 Armor, RMA Defense, Shellback Tactical, Caliber Armor, DFNDR Armor, Protection Group Denmark, BulletSafe, BulletBlocker, and over 40 more.
2. Best price, guaranteed
If you find a lower price at another authorized dealer of the same product within six months of your purchase, we'll refund the difference.
Why the "authorized dealer" requirement? Because gray-market and surplus armor may not be genuine, may have a compromised supply chain, and almost never comes with a manufacturer warranty. We won't price-match against products that may not actually protect you.
3. Free fitment consultation
Body armor only protects you if it fits. Email us a photo and your measurements before you order, and one of our specialists will help you size your carrier and plates correctly — at no charge, no obligation.
4. Trusted by thousands of customers
Bulletproof Zone has been a trusted authorized dealer of America's leading body armor manufacturers for over five years. We have over 4,000 verified Trustpilot reviews from real customers across all 50 states.
Price Match Guarantee — Terms
- You must have purchased the item from our website before requesting the price match.
- Discounted items and "free with purchase" items are not eligible.
- The item must be in stock on the competitor's website at the time of your request.
- The price match is valid for six months from the date of your purchase.
- The competitor must be an authorized dealer of the product. Auction sites (eBay, Overstock), discounters, and gray-market resellers do not qualify.
- The competitor must operate an online store. Brick-and-mortar-only retailers do not qualify.
- Price match applies to the item price plus shipping. Sales tax is excluded.
To request a price match, email us a link to the product on our site and the same product on the competitor's site within six months of purchase. We'll process the refund.
Why Bulletproof Zone?
At Bulletproof Zone, we are passionate about protecting lives. Every piece from our catalog is designed and rigorously tested to provide the highest quality of protection you need from firearms, explosives or even close quarters combat.
We’ve partnered with various manufacturers that operate within the United States under a strict set of guidelines both on a national and corporate level so that when you shop with us, you will be able to select from the highest quality body armor, ballistic plates and tactical gear available on the market.
Whether you are a military service member looking to find your own gear, a professional that operates in the security field, or an avid firearms enthusiast that capitalizes the importance of safety when shooting, our tactical gear will provide you the level of protection you need.
Any questions or concerns? Please call us at (408)-909-4938 or email us at support@bulletproofzone.com and a member of our professional support team will be in touch with you as soon as possible.