- Product Details
- Shipping and Returns
- The BPZ Promise
- Why Bulletproof Zone?
The Rothco Fur Flyer's Hat is a structured cold-weather cap built for adults who need reliable warmth in harsh outdoor conditions. The outer shell is made from water-resistant polyester rip-stop, and the interior is lined with faux fur and padding for insulation. Available in Black and Olive Drab, the hat is sized in four increments from 7 to 7 3/4.
Built for Cold-Weather Wear
The Rothco Fur Flyer's Hat uses a polyester rip-stop outer shell treated for water resistance, so light precipitation and wind do not immediately soak through to the insulating layer beneath. Rip-stop construction also resists tearing at stress points, which matters when the hat is pulled on and off repeatedly in the field or on the trail.
Faux Fur Lining and Interior Padding
Inside, the Fur Flyer's Hat is lined with 100% polyester synthetic faux fur and padded for additional insulation. The combination traps warm air close to the head without adding significant bulk, keeping the hat light at 0.3 lb across all variants.
Adjustable Ear Flaps and Chin Strap
The Fur Flyer's Hat features two sets of ear flaps, upper and lower, each adjustable independently. Wearing both down provides maximum ear and jaw coverage in severe cold; folding the upper flaps back reduces coverage when conditions are milder. An adjustable chin strap with a buckle closure holds the hat in place in wind without requiring the wearer to readjust constantly.
Features
- Water-Resistant Shell: Polyester rip-stop outer resists moisture and tearing.
- Faux Fur Accents: 100% polyester synthetic fur lining provides insulating warmth.
- Dual Adjustable Ear Flaps: Upper and lower flaps adjust independently for variable coverage.
- Interior Padding: Added insulation layer for comfort in cold temperatures.
- Adjustable Chin Strap: Buckle closure keeps the hat secure in windy conditions.
Specifications
| Specification | Detail |
|---|---|
| Brand | Rothco |
| Material | 100% Polyester (shell and synthetic fur lining) |
| Weight | 0.3 lb (all variants) |
| Colors | Black, Olive Drab |
| Sizes | 7, 7 1/4, 7 1/2, 7 3/4 |
| Closure | Adjustable chin strap with buckle |
| Intended Use | Cold weather, adult |
| Country of Origin | China |
Who This Is For and Isn't
The Rothco Fur Flyer's Hat suits adults who spend extended time outdoors in cold weather and want a structured, sized hat with adjustable ear coverage and a secure chin strap. The four available sizes accommodate a range of head circumferences, and the two colorways work for both field and casual use.
The Fur Flyer's Hat is not a ballistic or protective helmet and provides no impact or ballistic protection. It is not a balaclava and does not cover the face or neck. Buyers needing full-face cold-weather coverage should consider a separate balaclava worn underneath.
Common Questions
How do I find the right size?
The Rothco Fur Flyer's Hat is available in four head sizes: 7, 7 1/4, 7 1/2, and 7 3/4. These correspond to standard hat sizing based on head circumference. Rothco publishes a hat size chart; measuring the circumference of your head just above the ears and brow is the most reliable way to select the correct size before ordering.
Are both ear flaps required to be worn down at the same time?
No. The Rothco Fur Flyer's Hat has two independent sets of ear flaps, upper and lower, each adjustable on its own. Wearers can fold the upper flaps back for lighter coverage or wear both sets down for full ear and jaw protection in severe cold, depending on conditions.
Is the shell waterproof or water-resistant?
The outer shell of the Rothco Fur Flyer's Hat is described as water-resistant, not waterproof. The polyester rip-stop material resists light moisture, but the hat is not rated for sustained rain or submersion. In heavy precipitation, a separate waterproof outer layer is advisable.
What is the lining made of?
The Rothco Fur Flyer's Hat is lined with 100% polyester synthetic fur. No animal fur is used. The interior also includes padding for additional insulation beyond what the faux fur layer alone provides.
Bulletproof Zone will ship orders as soon as possible. For example, if you purchase three items, they will be shipped to you based on lead time and availability. This way you get as much of your order as soon as possible, which means that your order may come in separate packages, especially if you order products from different manufacturers.
We will bear the shipping cost for products returned because of product defect, misrepresentation, or false description. Afterward, we will initiate a full reimbursement should you decline an offer to replace the item with the same item of equal value and assured quality.
Order Confirmation:
As soon as you place your order with Bulletproof Zone, you will receive an order confirmation e-mail. This means that your order has been logged in our system and your credit card has been pre-authorized for the purchase. Afterward, we contact our suppliers to confirm the availability of the product you are ordering for immediate shipment. If your item is on backorder or unavailable, we will cancel the pre-authorization and duly inform you via e-mail.
Order Shipment:
Orders are shipped within five business days from the date of your order unless specified otherwise on the product page. The product page will contain the most accurate estimate on shipping and lead times. Shipping and lead times provided on the product page are our best estimates based various factors including order volume, information from our manufacturer, raw material fluctuations, etc., and may vary due to these factors.
You will receive an email containing the tracking information of your order after the order has been shipped to your location. If you do not receive tracking information from us within seven business days of the lead time specified on the product page, feel free to follow up with us at orders@bulletproofzone.com.
Bulletproof Zone is not responsible for lost or stolen packages. A tracking number will be provided when the package is shipped. It is the buyer’s responsibility to provide a safe place to receive mail. Once an item has been marked as delivered by the carrier, the seller is not responsible should that item go missing.
Some of our products are carried by manufacturers in various countries. Due to the nature and cost of the products that Bulletproof Zone sells, you may be charged additional import duties upon delivery. Our support team can help in investigating abnormally high import duty charges but we are unable to cover the cost of any import duties.
Damages:
We take full responsibility for any obvious damage to your product caused by wrong packaging or delivering an already defective product. Please inspect the packaging of your item(s) when they arrive, if you notice any damage, you should document it when signing for delivery. If the item(s) contained in the package arrives damaged, please send photos to support@bulletproofzone.com, and we will process an insurance claim on your behalf.
Returns and Cancellation Policy:
We back all our products with a customer satisfaction guarantee, so we created a fair return and cancellation policy.
All sales are final. No Refunds, No Cancellations. In most cases, once the order is processed, it is final and not cancellable. We may allow exceptions due to an order error or wish to return your order after delivery for any reason other than a product defect or misrepresentation. Any cancellation request is subject to an administration and cancellation fee equal to 10% of your order with a minimum of $35, whether order shipment is successful or not.
All sales are final on all closeout items and for custom manufactured bulletproof clothing once the manufacturing process has begun or not returnable unless there is a product defect or misrepresentation. Applicable to brands such as MC Armor, Israel Catalog, BulletBlocker, Tacticon Armament, Wonder Hoodie, and others.
Before returning any product, you MUST obtain a return authorization from our customer service representative. We can only process AUTHORIZED returns for items.
To make a Return or Exchange:
- Obtain authorization for return or exchange by emailing us at support@bulletproofzone.com explaining the reason for the return or exchange.
- Please use or indicate your order number as attention
Return or exchanges request submission must be within 14 calendar days upon receipt of shipment unless noted otherwise on the product description page. Your return must be in original packaging and unused.
We encourage using USPS flat-rate shipping in returning products to receive a shipping expense refund. Buyers must ensure all returned parcels delivery receipt AND signature confirmation. We highly recommend insuring your parcel as we cannot issue a refund for an item that we do not receive back should it get lost/damaged during transit.
Refunds:
Should an item be returned because it was defective, misrepresented, not as described, etc., Bulletproof Zone will issue a full refund and will reimburse the customer for all shipping expenses associated with the return.
Please allow 5-10 business days from the time the item is received to process a refund. Refunds will only be issued to the original credit card that you use when placing your order.
We stand behind our products 100%!
By purchasing any of our items, the buyer certifies they have read and agree to our shipping, return, and privacy policies.
The Bulletproof Zone Promise
When you buy body armor, you're buying your safety. We don't take that lightly. Here's what every order from Bulletproof Zone includes.
1. Authorized dealer of every brand we carry
Every plate, vest, and carrier we ship comes from the manufacturer directly to our warehouse. We don't sell gray-market product, surplus, or returns. That means factory-fresh stock, the full manufacturer warranty, and real after-sale support — the kind only an authorized dealer can offer.
We maintain authorized-dealer relationships with America's leading body armor brands, including Spartan Armor Systems, AR500 Armor, RMA Defense, Shellback Tactical, Caliber Armor, DFNDR Armor, Protection Group Denmark, BulletSafe, BulletBlocker, and over 40 more.
2. Best price, guaranteed
If you find a lower price at another authorized dealer of the same product within six months of your purchase, we'll refund the difference.
Why the "authorized dealer" requirement? Because gray-market and surplus armor may not be genuine, may have a compromised supply chain, and almost never comes with a manufacturer warranty. We won't price-match against products that may not actually protect you.
3. Free fitment consultation
Body armor only protects you if it fits. Email us a photo and your measurements before you order, and one of our specialists will help you size your carrier and plates correctly — at no charge, no obligation.
4. Trusted by thousands of customers
Bulletproof Zone has been a trusted authorized dealer of America's leading body armor manufacturers for over five years. We have over 4,000 verified Trustpilot reviews from real customers across all 50 states.
Price Match Guarantee — Terms
- You must have purchased the item from our website before requesting the price match.
- Discounted items and "free with purchase" items are not eligible.
- The item must be in stock on the competitor's website at the time of your request.
- The price match is valid for six months from the date of your purchase.
- The competitor must be an authorized dealer of the product. Auction sites (eBay, Overstock), discounters, and gray-market resellers do not qualify.
- The competitor must operate an online store. Brick-and-mortar-only retailers do not qualify.
- Price match applies to the item price plus shipping. Sales tax is excluded.
To request a price match, email us a link to the product on our site and the same product on the competitor's site within six months of purchase. We'll process the refund.
Why Bulletproof Zone?
At Bulletproof Zone, we are passionate about protecting lives. Every piece from our catalog is designed and rigorously tested to provide the highest quality of protection you need from firearms, explosives or even close quarters combat.
We’ve partnered with various manufacturers that operate within the United States under a strict set of guidelines both on a national and corporate level so that when you shop with us, you will be able to select from the highest quality body armor, ballistic plates and tactical gear available on the market.
Whether you are a military service member looking to find your own gear, a professional that operates in the security field, or an avid firearms enthusiast that capitalizes the importance of safety when shooting, our tactical gear will provide you the level of protection you need.
Any questions or concerns? Please call us at (408)-909-4938 or email us at support@bulletproofzone.com and a member of our professional support team will be in touch with you as soon as possible.