- Product Details
- Shipping and Returns
- The BPZ Promise
- Why Bulletproof Zone?
The Condor Flex Tactical Mesh Cap is a 6-panel stretch-fit cap built for extended wear in warm conditions. A breathable mesh back panel moves heat away from the head while a seamed front panel with full buckram holds its shape under repeated use. Three patch fields — a 2"x3" front panel, a 1"x5" back name tape, and a 1"x1" top IR panel — let you configure the cap for your kit or unit. Available in Olive Drab, Black, Navy, and Brown, in sizes S/M (hat size 7–7.4") and L/XL (hat size 7.5–7.75").
Who this is for
- Outdoor and range shooters: who need a structured cap that stays put through long days in sun and heat without a bulky adjustment strap at the back
- Tactical and uniformed personnel: who require an IR top panel and standardized patch fields for unit identification or morale patches
- Hikers and field workers: who want an all-day-wear cap in a neutral color that transitions from the trail to the range
Construction and materials
The shell is 100% polyester across all six panels, with a flexible jersey-knit construction that allows the cap to conform to your head without a snapback or buckle closure. The front two panels are backed by full buckram, giving the crown a defined structure that doesn't collapse in humidity. Extra stitching reinforcement at the panel seams extends the service life of the cap even under daily use. Embroidered eyelets on the crown panels provide passive airflow to supplement the mesh back.
Patch fields and customization
Three dedicated loop-field panels cover the front, back, and top of the cap. The front panel measures 2"x3" and fits standard 2"x3" morale patches or unit insignia. The back name tape strip runs 1"x5", sized for a standard name tape or text-based patch. The top IR panel is 1"x1" and accepts a standard 1"x1" infrared tab for aerial identification. All three fields use loop material, so patches swap out without tools.
Fit and sizing
The cap ships in two stretch-fit sizes. S/M covers hat sizes 7 through 7.4 inches (measured around the head at the brow). L/XL covers hat sizes 7.5 through 7.75 inches. The stretchable performance sweatband at the inner band wicks moisture and keeps the fit consistent as temperature and activity level change. Because there is no rear adjustment strap, sizing to your hat size before ordering is the most reliable way to get the right fit — contact us if you need guidance choosing between sizes.
Specifications
- Brand: Condor
- Model: Flex Tactical Mesh Cap
- SKU: 161140-001 (base)
- Material: 100% Polyester (6-panel jersey construction)
- Sizes: S/M (hat size 7"–7.4"), L/XL (hat size 7.5"–7.75")
- Colors: Olive Drab, Black, Navy, Brown
- Front patch field: 2" x 3"
- Back name tape field: 1" x 5"
- Top IR patch field: 1" x 1"
- Closure: Stretch-fit (no rear strap or snapback)
- Origin: Imported
Frequently asked questions
Does this cap have an adjustable strap?
No. The Flex Tactical Mesh Cap uses a stretch-fit construction with no rear buckle, snapback, or hook-and-loop strap. Fit is achieved through the two-size range and the stretchable performance sweatband. Order based on your measured hat size: S/M fits 7"–7.4" and L/XL fits 7.5"–7.75".
What size patches fit the front panel?
The front loop field measures 2"x3" and accepts any standard 2"x3" PVC, embroidered, or woven patch with hook backing. The back name tape field is 1"x5" and the top IR field is 1"x1", matching common infrared identification tab dimensions used in tactical and military applications.
Is the mesh back a full panel or partial?
The mesh runs across the back panel of the 6-panel construction, providing ventilation across the rear half of the cap. The two front panels are seamed and buckram-backed for structure. This split design keeps the front stiff and patch-ready while the back breathes.
Is this cap ballisticaly rated or made from ballistic material?
No. The Flex Tactical Mesh Cap is a non-ballistic 100% polyester cap. It provides no ballistic protection. For ballistic headwear, see our ballistic helmet category.
Can I machine wash this cap?
The vendor page does not specify washing instructions. Given the 100% polyester construction and buckram front panels, hand washing or spot cleaning is the typical approach for structured tactical caps. Contact us if you need specific care information before ordering.
What colors are available?
The cap is available in four colors: Olive Drab, Black, Navy, and Brown. Each color is offered in both S/M and L/XL, for eight total SKU combinations.
Bulletproof Zone will ship orders as soon as possible. For example, if you purchase three items, they will be shipped to you based on lead time and availability. This way you get as much of your order as soon as possible, which means that your order may come in separate packages, especially if you order products from different manufacturers.
We will bear the shipping cost for products returned because of product defect, misrepresentation, or false description. Afterward, we will initiate a full reimbursement should you decline an offer to replace the item with the same item of equal value and assured quality.
Order Confirmation:
As soon as you place your order with Bulletproof Zone, you will receive an order confirmation e-mail. This means that your order has been logged in our system and your credit card has been pre-authorized for the purchase. Afterward, we contact our suppliers to confirm the availability of the product you are ordering for immediate shipment. If your item is on backorder or unavailable, we will cancel the pre-authorization and duly inform you via e-mail.
Order Shipment:
Orders are shipped within five business days from the date of your order unless specified otherwise on the product page. The product page will contain the most accurate estimate on shipping and lead times. Shipping and lead times provided on the product page are our best estimates based various factors including order volume, information from our manufacturer, raw material fluctuations, etc., and may vary due to these factors.
You will receive an email containing the tracking information of your order after the order has been shipped to your location. If you do not receive tracking information from us within seven business days of the lead time specified on the product page, feel free to follow up with us at orders@bulletproofzone.com.
Bulletproof Zone is not responsible for lost or stolen packages. A tracking number will be provided when the package is shipped. It is the buyer’s responsibility to provide a safe place to receive mail. Once an item has been marked as delivered by the carrier, the seller is not responsible should that item go missing.
Some of our products are carried by manufacturers in various countries. Due to the nature and cost of the products that Bulletproof Zone sells, you may be charged additional import duties upon delivery. Our support team can help in investigating abnormally high import duty charges but we are unable to cover the cost of any import duties.
Damages:
We take full responsibility for any obvious damage to your product caused by wrong packaging or delivering an already defective product. Please inspect the packaging of your item(s) when they arrive, if you notice any damage, you should document it when signing for delivery. If the item(s) contained in the package arrives damaged, please send photos to support@bulletproofzone.com, and we will process an insurance claim on your behalf.
Returns and Cancellation Policy:
We back all our products with a customer satisfaction guarantee, so we created a fair return and cancellation policy.
All sales are final. No Refunds, No Cancellations. In most cases, once the order is processed, it is final and not cancellable. We may allow exceptions due to an order error or wish to return your order after delivery for any reason other than a product defect or misrepresentation. Any cancellation request is subject to an administration and cancellation fee equal to 10% of your order with a minimum of $35, whether order shipment is successful or not.
All sales are final on all closeout items and for custom manufactured bulletproof clothing once the manufacturing process has begun or not returnable unless there is a product defect or misrepresentation. Applicable to brands such as MC Armor, Israel Catalog, BulletBlocker, Tacticon Armament, Wonder Hoodie, and others.
Before returning any product, you MUST obtain a return authorization from our customer service representative. We can only process AUTHORIZED returns for items.
To make a Return or Exchange:
- Obtain authorization for return or exchange by emailing us at support@bulletproofzone.com explaining the reason for the return or exchange.
- Please use or indicate your order number as attention
Return or exchanges request submission must be within 14 calendar days upon receipt of shipment unless noted otherwise on the product description page. Your return must be in original packaging and unused.
We encourage using USPS flat-rate shipping in returning products to receive a shipping expense refund. Buyers must ensure all returned parcels delivery receipt AND signature confirmation. We highly recommend insuring your parcel as we cannot issue a refund for an item that we do not receive back should it get lost/damaged during transit.
Refunds:
Should an item be returned because it was defective, misrepresented, not as described, etc., Bulletproof Zone will issue a full refund and will reimburse the customer for all shipping expenses associated with the return.
Please allow 5-10 business days from the time the item is received to process a refund. Refunds will only be issued to the original credit card that you use when placing your order.
We stand behind our products 100%!
By purchasing any of our items, the buyer certifies they have read and agree to our shipping, return, and privacy policies.
The Bulletproof Zone Promise
When you buy body armor, you're buying your safety. We don't take that lightly. Here's what every order from Bulletproof Zone includes.
1. Authorized dealer of every brand we carry
Every plate, vest, and carrier we ship comes from the manufacturer directly to our warehouse. We don't sell gray-market product, surplus, or returns. That means factory-fresh stock, the full manufacturer warranty, and real after-sale support — the kind only an authorized dealer can offer.
We maintain authorized-dealer relationships with America's leading body armor brands, including Spartan Armor Systems, AR500 Armor, RMA Defense, Shellback Tactical, Caliber Armor, DFNDR Armor, Protection Group Denmark, BulletSafe, BulletBlocker, and over 40 more.
2. Best price, guaranteed
If you find a lower price at another authorized dealer of the same product within six months of your purchase, we'll refund the difference.
Why the "authorized dealer" requirement? Because gray-market and surplus armor may not be genuine, may have a compromised supply chain, and almost never comes with a manufacturer warranty. We won't price-match against products that may not actually protect you.
3. Free fitment consultation
Body armor only protects you if it fits. Email us a photo and your measurements before you order, and one of our specialists will help you size your carrier and plates correctly — at no charge, no obligation.
4. Trusted by thousands of customers
Bulletproof Zone has been a trusted authorized dealer of America's leading body armor manufacturers for over five years. We have over 4,000 verified Trustpilot reviews from real customers across all 50 states.
Price Match Guarantee — Terms
- You must have purchased the item from our website before requesting the price match.
- Discounted items and "free with purchase" items are not eligible.
- The item must be in stock on the competitor's website at the time of your request.
- The price match is valid for six months from the date of your purchase.
- The competitor must be an authorized dealer of the product. Auction sites (eBay, Overstock), discounters, and gray-market resellers do not qualify.
- The competitor must operate an online store. Brick-and-mortar-only retailers do not qualify.
- Price match applies to the item price plus shipping. Sales tax is excluded.
To request a price match, email us a link to the product on our site and the same product on the competitor's site within six months of purchase. We'll process the refund.
Why Bulletproof Zone?
At Bulletproof Zone, we are passionate about protecting lives. Every piece from our catalog is designed and rigorously tested to provide the highest quality of protection you need from firearms, explosives or even close quarters combat.
We’ve partnered with various manufacturers that operate within the United States under a strict set of guidelines both on a national and corporate level so that when you shop with us, you will be able to select from the highest quality body armor, ballistic plates and tactical gear available on the market.
Whether you are a military service member looking to find your own gear, a professional that operates in the security field, or an avid firearms enthusiast that capitalizes the importance of safety when shooting, our tactical gear will provide you the level of protection you need.
Any questions or concerns? Please call us at (408)-909-4938 or email us at support@bulletproofzone.com and a member of our professional support team will be in touch with you as soon as possible.