- Product Details
- Shipping and Returns
- The BPZ Promise
- Why Bulletproof Zone?
The HighCom Guardian 4sas7 is a Level IV stand-alone ceramic hard armor plate rated for armor-piercing rifle threats and certified compliant by NIJ to NIJ Standard 0101.04 (2005 Interim Revision). Built with a ceramic strike face and polyethylene backing, the 4sas7 also carries DEA Hard Armor Protocol compliance and has been Rifle Special Threats Validated (RST). The exterior wraps in 1000D CORDURA with a textured nylon finish, and the plate ships in a wide range of sizes and cuts — from compact 5" x 7" side plates up to 11" x 14" SAPI — in both single-curve and multi-curve configurations.
Who this is for
- Law enforcement officers and agencies needing NIJ-certified Level IV rifle protection at a cost-effective price point across standard and specialty plate sizes.
- Civilians and armed professionals seeking stand-alone Level IV coverage with DEA Hard Armor Protocol compliance and RST validation against common intermediate and full-power rifle threats.
- Buyers fitting SAPI-compatible plate carriers who require a multi-curve ceramic plate in SAPI dimensions from Small (7.25" x 11.5") through XL (11" x 14").
Ballistic performance
The 4sas7 is a Level IV stand-alone plate. It does not require a soft armor backer to achieve its rated protection. The ceramic strike face absorbs and disrupts an incoming projectile while the polyethylene backing captures and contains the defeated round and ceramic fragments. The plate is certified compliant by NIJ to NIJ Standard 0101.04 (2005 Interim Revision), which requires defeat of .30 Caliber M2 AP rounds at 2,880 fps.
Beyond the NIJ 0101.04 (2005 IR) threat, the 4sas7 holds DEA Hard Armor Protocol compliance and RST (Rifle Special Threats) validation. Tested rounds include 5.56x45 M855 at 3,100 fps, 7.62x39 mild steel core at 2,400 fps, 7.62mm M80 FMJ steel jacketed at 2,750 fps, .223 Remington 62 gr tactical bonded soft point at 2,600 fps, and .308 Winchester 150 gr PSPB Core-Lokt Ultra Bonded at 2,600 fps.
Ballistic test data
| Standard | Projectile | Grain | Velocity (ft/s) | Tolerance |
|---|---|---|---|---|
| NIJ 0101.04 (2005 IR) | .30 Cal M2 AP | 166 | 2,880 | ± 30 fps |
| DEA 2017 | .223 Remington Tactical Bonded SP | 62 | 2,600 | ± 50 fps |
| DEA 2017 | 5.56x45mm M855 (Green Tip) | 62 | 3,100 | ± 50 fps |
| DEA 2017 | 7.62x39mm Mild Steel Core | 123 | 2,400 | ± 50 fps |
| DEA 2017 | 7.62mm M80 FMJ Steel Jacketed | 147 | 2,750 | ± 50 fps |
| DEA 2017 | .308 Win PSPB Core-Lokt Ultra Bonded | 150 | 2,600 | ± 50 fps |
Plate compatibility and cut geometry
The 4sas7 ships in four cut profiles: Shooters Cut, Swimmers Cut, SAPI, and Full Cut. The 10" x 12" Shooters Cut is dimensionally nominal at 9.5" x 11.5". SAPI cuts are available in five standard sizes — Small (7.25" x 11.5"), Medium (8.75" x 11.75"), Large (9.5" x 12.5"), XL (10" x 13.25"), and 2XL (11" x 14") — all in multi-curve. Shooters Cut and Swimmers Cut options are available in 8" x 10" and 10" x 12". Full Cut covers the widest range of sizes, from 5" x 7" through 10" x 12", all in single-curve.
Single-curve plates fit the majority of plate carriers with a standard-radius front pocket. Multi-curve plates conform more closely to the torso and suit carriers designed for SAPI-spec or ESAPI-spec pockets. If your carrier specifies a SAPI cut, the multi-curve SAPI options are the correct choice. For Shooters-cut pockets, both the single-curve and multi-curve 10" x 12" Shooters Cut variants are available. Contact us if you need guidance matching a specific cut and curve to your carrier.
Care and lifespan
The ballistic material carries a 5-year warranty. The exterior CORDURA cover and workmanship carry a separate 1-year warranty. Follow HighCom's published product use and care guidelines to maintain the plate's protective integrity — improper storage, modification, or failure to follow use instructions can affect performance.
Specifications
- NIJ Certification: NIJ Listed under NIJ Standard 0101.04 (2005 Interim Revision) — Level IV Stand Alone
- Additional compliance: DEA Hard Armor Protocol Compliant; RST (Rifle Special Threats) Validated
- Protection level: Level IV Stand Alone — Armor Piercing
- Construction: Ceramic strike face with composite polyethylene backing
- Exterior cover: 1000D CORDURA, textured nylon
- Thickness: 0.75 inches
- Curvature options: Single Curve; Multi Curve
- Cut options: Shooters Cut, Swimmers Cut, SAPI, Full Cut
- Available sizes: 5"x7", 5"x8", 6"x6", 6"x8", 8"x10", 10"x12", 7.25"x11.5" SAPI, 8.75"x11.75" SAPI, 9.5"x12.5" SAPI, 10"x13.25" SAPI, 11"x14" SAPI
- Weight range: 2.5 lbs (6"x6" Full Cut) to 11.4 lbs (11"x14" SAPI) — see size/weight table
- Ballistic material warranty: 5 years
- Exterior cover warranty: 1 year
Size and weight reference
| Size | Curvature | Cut | Weight |
|---|---|---|---|
| 5" x 7" | Single Curve | Full Cut | 2.6 lbs / 1.2 kg |
| 5" x 8" | Single Curve | Full Cut | 3.0 lbs / 1.3 kg |
| 6" x 6" | Single Curve | Full Cut | 2.5 lbs / 1.1 kg |
| 6" x 8" | Single Curve | Full Cut | 3.5 lbs / 1.6 kg |
| 8" x 10" | Single Curve | Full Cut | 5.8 lbs / 2.6 kg |
| 8" x 10" | Single Curve | Shooters Cut | 5.6 lbs / 2.5 kg |
| 10" x 12" | Single Curve | Full Cut | 8.6 lbs / 3.9 kg |
| 10" x 12" | Single Curve | Shooters Cut | 7.2 lbs / 3.3 kg |
| 10" x 12" | Single Curve | Swimmers Cut | 7.6 lbs / 3.4 kg |
| 10" x 12" | Multi Curve | Shooters Cut | 7.2 lbs / 3.3 kg |
| 7.25" x 11.5" | Multi Curve | SAPI | 6.0 lbs / 2.7 kg |
| 8.75" x 11.75" | Multi Curve | SAPI | 7.5 lbs / 3.4 kg |
| 9.5" x 12.5" | Multi Curve | SAPI | 8.7 lbs / 3.9 kg |
| 10" x 13.25" | Multi Curve | SAPI | 10.0 lbs / 4.5 kg |
| 11" x 14" | Multi Curve | SAPI | 11.4 lbs / 5.2 kg |
Fit and carrier compatibility
The standard plate carrier pairing for the 4sas7 depends on the cut and curve selected. The single-curve 10" x 12" Shooters Cut fits most commercially available plate carriers with a 10" x 12" Shooters-cut pocket. Note that the 10" x 12" Shooters Cut ships at nominal 9.5" x 11.5" dimensions — verify your carrier's pocket tolerance before ordering. The multi-curve SAPI variants fit carriers with SAPI or ESAPI-spec pockets in the corresponding size. Swimmers-cut variants suit low-profile carriers with reduced plate pocket depth at the upper corners. Contact us for help confirming compatibility with a specific carrier model.
Frequently asked questions
Can this plate be shipped to my state?
This plate cannot be shipped to New York or Connecticut due to state body armor restrictions. Level IV plates are classified as ITAR-controlled personal protective equipment, so purchases are restricted to lawful U.S. persons and cannot be exported from the United States. Under 18 U.S.C. § 931, anyone with a federal felony conviction for a crime of violence is prohibited from purchasing or possessing body armor.
Is this plate NIJ Listed under 0101.04?
Yes. The 4sas7 is certified compliant by NIJ to NIJ Standard 0101.04 (2005 Interim Revision) at Level IV Stand Alone. Note that NIJ 0101.04 is a legacy standard; the current NIJ standard for hard armor is NIJ 0101.06. Buyers comparing products across standards should confirm which standard each plate is listed under before purchasing.
What is the difference between Level III, Level III+, and Level IV?
Level III plates are rated to defeat 7.62mm M80 FMJ at 2,780 fps under NIJ 0101.06. Level III+ is a vendor-specific special-threat designation — not an official NIJ tier — typically indicating defeat of M855 green tip and similar enhanced threats beyond Level III. Level IV is the highest NIJ hard armor tier and requires defeat of .30 Cal M2 armor-piercing rounds at 2,880 fps. The 4sas7 is Level IV.
Does this plate need a soft armor backer?
No. The 4sas7 is rated Stand Alone, meaning it achieves its full Level IV protection without a soft armor backer behind it. A soft armor backer can be added for additional behind-armor blunt trauma (BABT) mitigation if your carrier accommodates one, but it is not required for ballistic performance.
What is the difference between Shooters Cut, SAPI Cut, Swimmers Cut, and Full Cut?
Shooters Cut removes material at the upper corners to increase shoulder and arm range of motion — it is the most common civilian and law enforcement cut. SAPI Cut matches U.S. military Small Arms Protective Insert geometry and pairs with SAPI or ESAPI-spec plate pockets. Swimmers Cut removes more material at the top corners than Shooters Cut, maximizing mobility in low-profile or maritime carriers. Full Cut is a rectangular profile offering maximum coverage area and suits carriers with rectangular pockets.
What is the plate's warranty and how should I store it?
The ballistic material carries a 5-year warranty. The exterior CORDURA cover and workmanship carry a 1-year warranty. Store the plate away from prolonged heat, moisture, and direct sunlight. Follow HighCom's published product use and care instructions — improper storage or modification can reduce the plate's protective performance and may void the warranty.
Bulletproof Zone will ship orders as soon as possible. For example, if you purchase three items, they will be shipped to you based on lead time and availability. This way you get as much of your order as soon as possible, which means that your order may come in separate packages, especially if you order products from different manufacturers.
We will bear the shipping cost for products returned because of product defect, misrepresentation, or false description. Afterward, we will initiate a full reimbursement should you decline an offer to replace the item with the same item of equal value and assured quality.
Order Confirmation:
As soon as you place your order with Bulletproof Zone, you will receive an order confirmation e-mail. This means that your order has been logged in our system and your credit card has been pre-authorized for the purchase. Afterward, we contact our suppliers to confirm the availability of the product you are ordering for immediate shipment. If your item is on backorder or unavailable, we will cancel the pre-authorization and duly inform you via e-mail.
Order Shipment:
Orders are shipped within five business days from the date of your order unless specified otherwise on the product page. The product page will contain the most accurate estimate on shipping and lead times. Shipping and lead times provided on the product page are our best estimates based various factors including order volume, information from our manufacturer, raw material fluctuations, etc., and may vary due to these factors.
You will receive an email containing the tracking information of your order after the order has been shipped to your location. If you do not receive tracking information from us within seven business days of the lead time specified on the product page, feel free to follow up with us at orders@bulletproofzone.com.
Bulletproof Zone is not responsible for lost or stolen packages. A tracking number will be provided when the package is shipped. It is the buyer’s responsibility to provide a safe place to receive mail. Once an item has been marked as delivered by the carrier, the seller is not responsible should that item go missing.
Some of our products are carried by manufacturers in various countries. Due to the nature and cost of the products that Bulletproof Zone sells, you may be charged additional import duties upon delivery. Our support team can help in investigating abnormally high import duty charges but we are unable to cover the cost of any import duties.
Damages:
We take full responsibility for any obvious damage to your product caused by wrong packaging or delivering an already defective product. Please inspect the packaging of your item(s) when they arrive, if you notice any damage, you should document it when signing for delivery. If the item(s) contained in the package arrives damaged, please send photos to support@bulletproofzone.com, and we will process an insurance claim on your behalf.
Returns and Cancellation Policy:
We back all our products with a customer satisfaction guarantee, so we created a fair return and cancellation policy.
All sales are final. No Refunds, No Cancellations. In most cases, once the order is processed, it is final and not cancellable. We may allow exceptions due to an order error or wish to return your order after delivery for any reason other than a product defect or misrepresentation. Any cancellation request is subject to an administration and cancellation fee equal to 10% of your order with a minimum of $35, whether order shipment is successful or not.
All sales are final on all closeout items and for custom manufactured bulletproof clothing once the manufacturing process has begun or not returnable unless there is a product defect or misrepresentation. Applicable to brands such as MC Armor, Israel Catalog, BulletBlocker, Tacticon Armament, Wonder Hoodie, and others.
Before returning any product, you MUST obtain a return authorization from our customer service representative. We can only process AUTHORIZED returns for items.
To make a Return or Exchange:
- Obtain authorization for return or exchange by emailing us at support@bulletproofzone.com explaining the reason for the return or exchange.
- Please use or indicate your order number as attention
Return or exchanges request submission must be within 14 calendar days upon receipt of shipment unless noted otherwise on the product description page. Your return must be in original packaging and unused.
We encourage using USPS flat-rate shipping in returning products to receive a shipping expense refund. Buyers must ensure all returned parcels delivery receipt AND signature confirmation. We highly recommend insuring your parcel as we cannot issue a refund for an item that we do not receive back should it get lost/damaged during transit.
Refunds:
Should an item be returned because it was defective, misrepresented, not as described, etc., Bulletproof Zone will issue a full refund and will reimburse the customer for all shipping expenses associated with the return.
Please allow 5-10 business days from the time the item is received to process a refund. Refunds will only be issued to the original credit card that you use when placing your order.
We stand behind our products 100%!
By purchasing any of our items, the buyer certifies they have read and agree to our shipping, return, and privacy policies.
The Bulletproof Zone Promise
When you buy body armor, you're buying your safety. We don't take that lightly. Here's what every order from Bulletproof Zone includes.
1. Authorized dealer of every brand we carry
Every plate, vest, and carrier we ship comes from the manufacturer directly to our warehouse. We don't sell gray-market product, surplus, or returns. That means factory-fresh stock, the full manufacturer warranty, and real after-sale support — the kind only an authorized dealer can offer.
We maintain authorized-dealer relationships with America's leading body armor brands, including Spartan Armor Systems, AR500 Armor, RMA Defense, Shellback Tactical, Caliber Armor, DFNDR Armor, Protection Group Denmark, BulletSafe, BulletBlocker, and over 40 more.
2. Best price, guaranteed
If you find a lower price at another authorized dealer of the same product within six months of your purchase, we'll refund the difference.
Why the "authorized dealer" requirement? Because gray-market and surplus armor may not be genuine, may have a compromised supply chain, and almost never comes with a manufacturer warranty. We won't price-match against products that may not actually protect you.
3. Free fitment consultation
Body armor only protects you if it fits. Email us a photo and your measurements before you order, and one of our specialists will help you size your carrier and plates correctly — at no charge, no obligation.
4. Trusted by thousands of customers
Bulletproof Zone has been a trusted authorized dealer of America's leading body armor manufacturers for over five years. We have over 4,000 verified Trustpilot reviews from real customers across all 50 states.
Price Match Guarantee — Terms
- You must have purchased the item from our website before requesting the price match.
- Discounted items and "free with purchase" items are not eligible.
- The item must be in stock on the competitor's website at the time of your request.
- The price match is valid for six months from the date of your purchase.
- The competitor must be an authorized dealer of the product. Auction sites (eBay, Overstock), discounters, and gray-market resellers do not qualify.
- The competitor must operate an online store. Brick-and-mortar-only retailers do not qualify.
- Price match applies to the item price plus shipping. Sales tax is excluded.
To request a price match, email us a link to the product on our site and the same product on the competitor's site within six months of purchase. We'll process the refund.
Why Bulletproof Zone?
At Bulletproof Zone, we are passionate about protecting lives. Every piece from our catalog is designed and rigorously tested to provide the highest quality of protection you need from firearms, explosives or even close quarters combat.
We’ve partnered with various manufacturers that operate within the United States under a strict set of guidelines both on a national and corporate level so that when you shop with us, you will be able to select from the highest quality body armor, ballistic plates and tactical gear available on the market.
Whether you are a military service member looking to find your own gear, a professional that operates in the security field, or an avid firearms enthusiast that capitalizes the importance of safety when shooting, our tactical gear will provide you the level of protection you need.
Any questions or concerns? Please call us at (408)-909-4938 or email us at support@bulletproofzone.com and a member of our professional support team will be in touch with you as soon as possible.