- Product Details
- Shipping and Returns
- The BPZ Promise
- Why Bulletproof Zone?
The HighCom Armor Trooper ACAP Gen 2 (Advanced Carrier Armor Patrol) is a law-enforcement-engineered plate carrier built from 1000D CORDURA® Nylon and redesigned around feedback from a U.S. law enforcement special operations team. Front and rear plate pockets accept 8"x10", 10"x12", SAPI S, and SAPI M hard armor plates, while the COBRA® Buckles quick-release cummerbund system adds side plate capacity for 6"x6" and 6"x8" rifle armor inserts. The carrier ships as a one-size-fits-all shell at 2.56 lbs (1.16 kg), with custom sizing available on request. Priced from $701 to $781, the ACAP Gen 2 is designed for prolonged patrol and deployment wear.
Who this is for
- Law enforcement and special operations personnel who need a patrol-ready carrier with a fast-deploying quick-release cummerbund and MOLLE capacity for mission-critical accessories.
- Tactical teams requiring side plate integration who want a carrier that accepts 6"x6" and 6"x8" rifle armor inserts alongside front and rear rifle-rated plates without a separate side-plate chassis.
- Officers on extended deployments who need upgraded shoulder and torso padding — the ACAP Gen 2's thicker foam shoulder inserts and spacer mesh torso lining reduce fatigue during prolonged wear.
Plate compatibility
Front and rear plate pockets accept 8"x10", 10"x12", SAPI Small, and SAPI Medium hard armor plates. The pockets also accept soft armor panels cut to the Torso Panel profile. Wear-face foam lines each plate pocket for comfort, and Velcro loop on the wear face supports optional Plate Carrier Ventilation Pontoons. Custom plate pocket sizing is available on request.
The COBRA® Buckles quick-release cummerbund extends the protective footprint with integrated side plate pouches for 6"x6" and 6"x8" rifle armor insert side plates — pouches are included with the purchase of compatible side plates. The cummerbund also accepts soft armor inserts along its full panel width. An optional upgrade to a larger 6"x14" cummerbund is available, as is custom cummerbund sizing.
The carrier is also compatible with HighCom's Deltoid, Groin, and Shoulder armor protector inserts for extended coverage of common high-risk zones.
MOLLE coverage and capacity
The ACAP Gen 2 provides 360-degree MOLLE/PALS webbing across the front, rear, and cummerbund panels. The external wraparound cummerbund platform measures 6" x 11", giving consistent real estate for medical pouches, communication gear, and utility accessories. A removable triple open-top M4 magazine insert is included, mounting on the front MOLLE field for immediate access to three rifle magazines. Sewn-on mic tabs support radio clip-on mounts without secondary attachment hardware. A Velcro loop panel on the front accommodates identification placards.
Sizing and adjustability
The Trooper ACAP Gen 2 ships as a one-size-fits-all (OSFA) configuration weighing 2.56 lbs (1.16 kg). The FASS — Fully Adjustable Four-Point Suspension System — allows independent shoulder and side adjustment for a stable, consistent fit across a wide range of torso sizes. Custom sizing is available for both the plate pockets and the cummerbund. Contact us to discuss custom sizing options before ordering.
Comfort and construction
The outer shell is 1000D CORDURA® Nylon with a DWR (Durable Water Repellent) treatment for moisture resistance in field conditions. The interior torso lining uses spacer mesh padding to promote airflow, and the shoulder inserts use thicker, more dense foam than the previous ACAP generation — a direct result of operator feedback on prolonged wear fatigue. A kangaroo pouch sits on the front panel for quick-access storage. The reinforced, extendable pull-out drag handle on the rear panel allows for rapid casualty extraction. The 2-year warranty covers the exterior cover material.
Specifications
- SKU: ACAPG2
- Exterior material: 1000D CORDURA® Nylon
- Water resistance: DWR treated
- Weight: 2.56 lbs / 1.16 kg (OSFA)
- Front/rear plate pocket sizes: 8"x10", 10"x12", SAPI S, SAPI M (custom sizing available)
- Side plate sizes accepted: 6"x6" and 6"x8" rifle armor inserts
- Soft armor compatibility: Torso Panel Cut
- Cummerbund system: COBRA® Buckles Quick Release; standard 6"x11" external wraparound platform; optional 6"x14" upgrade
- Suspension system: FASS — Fully Adjustable Four-Point Suspension System
- Interior lining: Spacer mesh torso padding; thicker foam shoulder inserts
- Drag handle: Reinforced extendable pull-out
- Included accessories: Removable triple open-top M4 mag insert; kangaroo pouch; sewn-on mic tabs; ID placard Velcro loop
- Protector compatibility: Deltoid, Groin, and Shoulder armor inserts
- Ventilation pontoon support: Velcro loop on wear face of plate pockets
- Sizing: OSFA (custom sizing available)
- Warranty: 2 years on exterior cover material
- Price range: $701.00–$781.00
Fit and carrier compatibility
The ACAP Gen 2's four-point suspension system accommodates a broad torso size range without requiring variant-specific sizing. The cummerbund's 6"x11" external wraparound platform sits flush against the body and can be upgraded to a 6"x14" panel for larger torso profiles. Integrated side plate pouches ship with purchased side plates and attach directly to the cummerbund without additional hardware. For fit confirmation on edge-case torso sizes or custom plate dimensions, contact us before ordering.
Frequently asked questions
What plate sizes fit in the ACAP Gen 2?
The front and rear plate pockets accept 8"x10", 10"x12", SAPI Small, and SAPI Medium hard armor plates. Side plate pouches — included with the purchase of side plates — fit 6"x6" and 6"x8" rifle armor inserts. Custom plate pocket sizing is available on request.
Does this carrier come with plates?
No. The Trooper ACAP Gen 2 is a carrier shell only. It does not include hard armor plates or soft armor panels. Hard armor plates and soft armor panels are sold separately and can be paired at checkout.
What is the cummerbund size range and can it be upgraded?
The standard cummerbund is a 6"x11" external wraparound platform with COBRA® Buckles quick-release hardware. An optional upgrade to a 6"x14" cummerbund is available, and custom cummerbund sizing can be ordered. The cummerbund accepts both soft armor inserts and 6"x6" or 6"x8" rifle armor side plates.
Does the ACAP Gen 2 have a quick-release system?
Yes. The cummerbund uses COBRA® Buckles for quick release, allowing fast disengagement of the side panels in emergency situations. The carrier also features a reinforced extendable pull-out drag handle on the rear for casualty extraction.
How much MOLLE real estate does this carrier have?
The ACAP Gen 2 provides 360-degree MOLLE/PALS webbing across the front, rear, and cummerbund. The external cummerbund platform measures 6"x11". A removable triple open-top M4 mag insert is included on the front panel, and sewn-on mic tabs are integrated for radio use.
Can this carrier be shipped to my state?
The Trooper ACAP Gen 2 is a plate carrier shell with no ballistic rating of its own, so state body armor restrictions that apply to ballistic armor panels and plates do not apply to the carrier itself. Under 18 U.S.C. § 931, anyone with a federal felony conviction for a crime of violence is prohibited from purchasing or possessing body armor. If you are pairing this carrier with ballistic plates or panels, note that those products cannot be shipped to New York or Connecticut for civilian purchasers. Contact us with any jurisdiction-specific questions.
Bulletproof Zone will ship orders as soon as possible. For example, if you purchase three items, they will be shipped to you based on lead time and availability. This way you get as much of your order as soon as possible, which means that your order may come in separate packages, especially if you order products from different manufacturers.
We will bear the shipping cost for products returned because of product defect, misrepresentation, or false description. Afterward, we will initiate a full reimbursement should you decline an offer to replace the item with the same item of equal value and assured quality.
Order Confirmation:
As soon as you place your order with Bulletproof Zone, you will receive an order confirmation e-mail. This means that your order has been logged in our system and your credit card has been pre-authorized for the purchase. Afterward, we contact our suppliers to confirm the availability of the product you are ordering for immediate shipment. If your item is on backorder or unavailable, we will cancel the pre-authorization and duly inform you via e-mail.
Order Shipment:
Orders are shipped within five business days from the date of your order unless specified otherwise on the product page. The product page will contain the most accurate estimate on shipping and lead times. Shipping and lead times provided on the product page are our best estimates based various factors including order volume, information from our manufacturer, raw material fluctuations, etc., and may vary due to these factors.
You will receive an email containing the tracking information of your order after the order has been shipped to your location. If you do not receive tracking information from us within seven business days of the lead time specified on the product page, feel free to follow up with us at orders@bulletproofzone.com.
Bulletproof Zone is not responsible for lost or stolen packages. A tracking number will be provided when the package is shipped. It is the buyer’s responsibility to provide a safe place to receive mail. Once an item has been marked as delivered by the carrier, the seller is not responsible should that item go missing.
Some of our products are carried by manufacturers in various countries. Due to the nature and cost of the products that Bulletproof Zone sells, you may be charged additional import duties upon delivery. Our support team can help in investigating abnormally high import duty charges but we are unable to cover the cost of any import duties.
Damages:
We take full responsibility for any obvious damage to your product caused by wrong packaging or delivering an already defective product. Please inspect the packaging of your item(s) when they arrive, if you notice any damage, you should document it when signing for delivery. If the item(s) contained in the package arrives damaged, please send photos to support@bulletproofzone.com, and we will process an insurance claim on your behalf.
Returns and Cancellation Policy:
We back all our products with a customer satisfaction guarantee, so we created a fair return and cancellation policy.
All sales are final. No Refunds, No Cancellations. In most cases, once the order is processed, it is final and not cancellable. We may allow exceptions due to an order error or wish to return your order after delivery for any reason other than a product defect or misrepresentation. Any cancellation request is subject to an administration and cancellation fee equal to 10% of your order with a minimum of $35, whether order shipment is successful or not.
All sales are final on all closeout items and for custom manufactured bulletproof clothing once the manufacturing process has begun or not returnable unless there is a product defect or misrepresentation. Applicable to brands such as MC Armor, Israel Catalog, BulletBlocker, Tacticon Armament, Wonder Hoodie, and others.
Before returning any product, you MUST obtain a return authorization from our customer service representative. We can only process AUTHORIZED returns for items.
To make a Return or Exchange:
- Obtain authorization for return or exchange by emailing us at support@bulletproofzone.com explaining the reason for the return or exchange.
- Please use or indicate your order number as attention
Return or exchanges request submission must be within 14 calendar days upon receipt of shipment unless noted otherwise on the product description page. Your return must be in original packaging and unused.
We encourage using USPS flat-rate shipping in returning products to receive a shipping expense refund. Buyers must ensure all returned parcels delivery receipt AND signature confirmation. We highly recommend insuring your parcel as we cannot issue a refund for an item that we do not receive back should it get lost/damaged during transit.
Refunds:
Should an item be returned because it was defective, misrepresented, not as described, etc., Bulletproof Zone will issue a full refund and will reimburse the customer for all shipping expenses associated with the return.
Please allow 5-10 business days from the time the item is received to process a refund. Refunds will only be issued to the original credit card that you use when placing your order.
We stand behind our products 100%!
By purchasing any of our items, the buyer certifies they have read and agree to our shipping, return, and privacy policies.
The Bulletproof Zone Promise
When you buy body armor, you're buying your safety. We don't take that lightly. Here's what every order from Bulletproof Zone includes.
1. Authorized dealer of every brand we carry
Every plate, vest, and carrier we ship comes from the manufacturer directly to our warehouse. We don't sell gray-market product, surplus, or returns. That means factory-fresh stock, the full manufacturer warranty, and real after-sale support — the kind only an authorized dealer can offer.
We maintain authorized-dealer relationships with America's leading body armor brands, including Spartan Armor Systems, AR500 Armor, RMA Defense, Shellback Tactical, Caliber Armor, DFNDR Armor, Protection Group Denmark, BulletSafe, BulletBlocker, and over 40 more.
2. Best price, guaranteed
If you find a lower price at another authorized dealer of the same product within six months of your purchase, we'll refund the difference.
Why the "authorized dealer" requirement? Because gray-market and surplus armor may not be genuine, may have a compromised supply chain, and almost never comes with a manufacturer warranty. We won't price-match against products that may not actually protect you.
3. Free fitment consultation
Body armor only protects you if it fits. Email us a photo and your measurements before you order, and one of our specialists will help you size your carrier and plates correctly — at no charge, no obligation.
4. Trusted by thousands of customers
Bulletproof Zone has been a trusted authorized dealer of America's leading body armor manufacturers for over five years. We have over 4,000 verified Trustpilot reviews from real customers across all 50 states.
Price Match Guarantee — Terms
- You must have purchased the item from our website before requesting the price match.
- Discounted items and "free with purchase" items are not eligible.
- The item must be in stock on the competitor's website at the time of your request.
- The price match is valid for six months from the date of your purchase.
- The competitor must be an authorized dealer of the product. Auction sites (eBay, Overstock), discounters, and gray-market resellers do not qualify.
- The competitor must operate an online store. Brick-and-mortar-only retailers do not qualify.
- Price match applies to the item price plus shipping. Sales tax is excluded.
To request a price match, email us a link to the product on our site and the same product on the competitor's site within six months of purchase. We'll process the refund.
Why Bulletproof Zone?
At Bulletproof Zone, we are passionate about protecting lives. Every piece from our catalog is designed and rigorously tested to provide the highest quality of protection you need from firearms, explosives or even close quarters combat.
We’ve partnered with various manufacturers that operate within the United States under a strict set of guidelines both on a national and corporate level so that when you shop with us, you will be able to select from the highest quality body armor, ballistic plates and tactical gear available on the market.
Whether you are a military service member looking to find your own gear, a professional that operates in the security field, or an avid firearms enthusiast that capitalizes the importance of safety when shooting, our tactical gear will provide you the level of protection you need.
Any questions or concerns? Please call us at (408)-909-4938 or email us at support@bulletproofzone.com and a member of our professional support team will be in touch with you as soon as possible.